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1 Install cutting template on rear fender (1) and fasten with fitted bolt (2)
2 Scribe separation line and marker line on rear fender (1) (areas B and B1).
3 Remove cutting template.
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4 Expose separation points on rear fender (1) (areas B, B1, D and E).
5 Install cutting template on rear fender (1) and fasten with fitted bolt (3)
6 Mark separation lines on rear fender (1) (areas D and E).
Transfer separation line analog to new part (area D).
7 Connect separation line with marker line on rear fender (1) (areas B and B1).
8 Cut separation line on rear fender (areas B, D, and E).
Do not damage C-pillar below and outer side longitudinal member.
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9 Expose spot welds on rear fender (1) (areas A, C, C1, H, I and K).
10 Cut out spot welds on rear fender (1) (areas A, C, C1, H and I).
Cut out spot weld on rear fender (1) through two sheet metal thicknesses (area C1).
11 Drill spot welds on rear fender (1) with dia. 6.5 mm bit (area K).
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12 Expose spot welds on rear fender (1) (areas F, G, J, L and L1).
13 Cut out spot welds on rear fender (1) (area G).
14 Cut out spot welds on rear fender (1) (areas F, J, L and L1).
Cut out spot welds on rear fender (1) through two sheet metal thicknesses (area L1).
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15 Heat crosshatched areas on rear fender (1).
16 Remove damaged rear fender (1)
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17 Crimp area (B1) am rear fender (1).
18 Grind mating surfaces on rear fender (1) down to bare metal in the crosshatched area.
Grind spot weld flanges down to bare metal on both sides.
19 Remove shavings and drill chips.
20 Coat insides of spot weld flanges with zinc dust paint.
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21 Sand connection surfaces down to bare metal in the crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
22 Remove shavings and drill chips.
23 Coat insides of spot welding flanges and riveted joints with zinc dust paint.
If damaged, remove foam part (2) and replace.
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24 Sand connection surfaces down to bare metal in the crosshatched areas.
Grind spot weld flanges down to bare metal on both sides.
25 Grind crosshatched areas around holes down to bare metal.
26 Remove shavings and drill chips.
27 Coat insides of spot welding flanges and riveted joints with zinc dust paint.