ar4330w0002b

Remove/install retarder

種別 ar · トピック 43.30 · バージョン 0202 · 2010-06-21

適用: MODEL 375.4, 944 with CODE (BA9) Voith secondary retarder R 115

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位置付け

機能グループ 2 シャーシ › 43 ブレーキ(ニューマチックおよび補助ブレーキ) › 43.30 リターダ(ハイドロリック) — シリーズ 375(モデル 4**) · シリーズ 944

EinPAS 21 ブレーキ/バキュームシステム/プレッシャエアシステム › 21.21 リターダ › 21.21.30 ハウジング/カバー/シャフト/リターダ — シリーズ 375(モデル 4**) · シリーズ 944

AR43.30-W-0002B

Remove/install retarder

16.6.10

MODEL 375.4, 944 with CODE (BA9) Voith secondary retarder R 115

Remove/install retarder

W43.30-1125-09

1 Compressed air line connector

2 Coolant hoses

3 Coolant line

4 Coolant line

9 Threaded stud

10 O-ring

X97 Plug connection Voith retarder

5 Drain screw

6 Sealing ring

7 Collar nut

8 Collar bolt

Modification notes

18.10.09

Work procedure completely revised.

Remove/install

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Set engine control and permanent brake operating lever to position "0"

2

Switch off ignition

Danger!

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

3

Tilt cab

Notes on tilting the cab

AH60.80-N-0003-01A

4

Remove left engine cover

5

Remove drain screw (5) on retarder fitting and drain coolant

Catch coolant with a suitable vessel.

Installation: Pour in coolant.

AR20.00-W-1142B

6

Remove coolant hoses (2)

Collect escaping coolant in a suitable vessel.

7

Detach coolant hose of coolant line (3) at front from engine.

8

Remove holders for coolant lines (3, 4) and attach coolant lines (3, 4) firmly to longitudinal frame member

9

Drain transmission oil partially

Manual transmission - oil change

AP26.00-W-2601A

10

Disconnect compressed-air line plug connector (1)

With compressed-air connection system "VOSS 230"

AR42.10-W-0900A

With "VOSS 232" or "SCHÄFER SDF" compressed air connection system

AR42.10-W-0900C

11

Detach Voith retarder (X97) connector

12

Detach propeller shaft from transmission and place to one side

On vehicles with power take-off, complete propeller shaft must be removed.

AR41.10-W-0050A

13

Remove collar bolts (8)

Installation: Fit new collar bolts (8). Coat thread of new collar bolts (8) with thread locking compound.

*BR00.45-Z-1008-02A

*BA43.30-N-1008-01A

14

Unscrew collar nuts (7).

Installation: Fit new collar nuts (7).

*BA43.30-N-1008-01A

15

Detach retarder from transmission

Installation: Apply light coating of grease to new O-ring (10) and install free of twists.

*BR00.45-Z-1062-06A

Check threaded pin (9) on transmission for tight seating, replace if necessary.

Coat thread of threaded pin (9) with thread locking compound and position retarder on transmission.

*BR00.45-Z-1008-02A

*BA43.30-N-1026-01A

16

Install in the reverse order

Retarder

Number

Designation

Models 375, 944
with code (BA9) Voith secondary retarder R 115

BA43.30-N-1008-01A

Collar nut/bolt, retarder to transmission

Nm

110

BA43.30-N-1026-01A

Threaded pin to transmission

Nm

60

Repair materials

Number

Designation

Order number

BR00.45-Z-1008-02A

Quick-acting adhesive, Loctite 270

A 002 989 93 71

BR00.45-Z-1062-06A

Lubricating grease, Olista Longtime, DB supply specification 6804.60

A 001 989 36 51 10

参照文書