Oil service Plus/maintenance service

AP00.20-D-1011C

Oil service Plus/maintenance service

26.07.2016

Model

900 with engine 651.9

with code ZS8 (National version for China)

Model

906 with engine 272.9

with code ZS8 (National version for China)

except code ZL3 (National version for Latin America)

except code ZU7 (National version for Canada)

except code ZU8 (National version for USA)

except code ZU9 (National version for Mexico)



A = Service A (Plus oil service)



B = Service B (maintenance service)



Z = Additional operations:



Z = Additional operations once at 1st Service A



Z1 = Additional operations at 1st Service B, then every 120,000 km



Z9 = Additional operations at every 9th oil change in engine



ZA = Additional operations as of 160,000 km



ZB = Additional operations for Service B



J2 = Additional operations every 2 years



J2= Additional operations every 2 years or 100,000 km



J5= Additional operations every 5 years or 240,000 km

Customer

Order number

License plate number

Current mileage

Date

Signature

A

B

Input condition not OK:



Completed















Inspection by customer service advisor





Check vehicle for paint, corrosion and accident damage







Enter and confirm completion of service items in Digital Service Booklet (DSB)

 Upon completion of the maintenance operations, print out service report for customer.

Brake test





Brake test



AP42.00-D-4290A

 Enter result in the table "Brake values".

Oil service





Engine - oil and filter change

ENGINE 272.9

AP18.00-D-0101B

Engine 651.9

AP18.00-D-0101H

 Mercedes­Benz oil recommended.

Function/condition testing



Signaling system, indicator lamps



AP54.00-D-5451H



Headlamps, taillamps



AP82.10-D-8251H



Windshield wiper, rear window wiper, windshield washing system, headlight cleaning system



AP82.30-D-8252H





Check seat belts, seat belt buckles and seat belt lock extensions on driver and front passenger seats for external damage and proper operation



AP91.40-D-9150A





Check seat belts, seat belt buckles and seat belt buckle extensions in rear for external damage and proper operation



AP91.40-D-9150A

Leakage and status test





All major assemblies: Engine, transmission, rear axle, steering, power steering pump, brake



AP00.20-D-0050A

 In the event of fluid loss, determine the cause and rectify, subject to separate repair order.





Check all lines, hoses and sensor cables for chafe marks and correct routing



AP00.20-D-0051H

 If there is damage or fluid loss, determine the cause and rectify, subject to a separate repair order.





All containers, devices, air suspension bellows, shock absorbers, covers, boots, dust cap



AP00.20-D-0052H

 If there is damage, replace the parts concerned, subject to a separate repair order.





Auxiliary rubber springs



AP32.00-D-3250H





Steering mechanism: tie rod, drag link, seal bellows and dust cap



AP46.00-D-4650A

Check and correct fluid level



Engine cooling system: Check coolant level in coolant expansion reservoir



AP20.00-D-2011H

 ____________ °C
Correct subject to a separate repair order.



Hydraulic brake system



AP42.10-D-4210H



Power steering



AP46.00-D-4612H



Additional battery (in engine compartment)



With CODE E28 (Additional battery 12 V 100 Ah)

AP54.10-D-5411H



Windshield washer system



AP82.35-D-8210A

Motor



Check poly-V belt in visible area for signs of wear and damage



AP13.22-D-1351H



Replace fuel filter with water separator

Engine 651.9

AP47.20-D-0780HD

 After obtaining special order.



Replace air filter element

AP09.10-D-0980H

 after 4 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
Air filter insert replaced  ☐ Yes ☐ No.

Chassis and body



Check water drain bores in floor region of sliding door



With CODE T16 (Right sliding door), with CODE T19 (Left sliding door)

AP72.00-D-7254A



Replace dust filter for heater/ventilation or activated charcoal/activated charcoal dust filter for air conditioning system

With CODE H81 (Ventilation system with filter), or with CODE HH9 (TEMPMATIC semi-automatically controlled air conditioning)

AP83.00-D-8384H

 Replace after 2 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!



Replace air filter for rear air conditioning system

AP83.50-D-8386C

 Replace after 2 years at the latest. Note the installation date; refer to the confirmations in the maintenance booklet or DSB!

Wheels, brakes



Tire pressure: Check/correct (including spare tire)



AP40.15-D-4060A



Tire repair kit: Check expiration date



AP40.10-D-4054A

 Replace as per findings, subject to separate repair order.





Assess condition of brake linings



AP42.10-D-4252H

 Enter result in "Residual brake lining thickness" table.
On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake linings according to findings subject to separate repair order.





Assess condition of brake disks



AP42.10-D-4256H

 On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation).
Replace brake disks according to findings, subject to a separate repair order.



Parking brake: Check lever travel



AP42.20-D-4261H

 Adjustment subject to separate repair order.

Maintenance indicator





Reset service processor

AP00.20-D-0040H

 Upon completion of the maintenance operations.
Note set oil quality in maintenance computer, change if necessary. For nonstandard oils, reduce interval in instrument cluster.

Additional operations

Z = Additional operations once at 1st Service A



Rear axle: Retighten spring brackets

AP32.20-D-3271H

Z1 = Additional operations at 1st Service B, then every 120,000 km



Automatic transmission: Oil and filter change

Transmission 722.6

AP27.00-D-2702H

 Mercedes­Benz oil recommended.

ZA = Additional operations as of 160,000 km



Diesel particulate filter (DPF): Check fill level



Engine 651.9

AP14.40-D-1452H

 Note the installation date; refer to the confirmations in the maintenance booklet or DSB!
DPF replaced ☐ Yes ☐ No.

ZB = Additional operations for Service B



Check sliding door emergency release for proper operation



Bolt 900

AP72.16-D-0001C

Z9 = Additional operations at every 9th oil change in engine



Replace spark plugs

ENGINE 272.9

AP15.10-D-1580H

J2 = Additional operations every 2 years



Hydraulic brake system: Replace brake fluid

AP42.50-D-4280A

J2= Additional operations every 2 years or 100,000 km



Manual transmission: Oil change

Transmission 711.68

AP26.00-D-2601H

 Mercedes­Benz oil recommended.



Rear axle: oil change

Rear axle 741.412/413/414/420

AP35.00-D-3501A

 Mercedes­Benz oil recommended.

J5= Additional operations every 5 years or 240,000 km



Refill with new coolant

AP20.00-D-2080H

 Pay attention to composition of coolant!

Brake values in kN

Left

Right

front

Rear

Parking brake

Remaining brake lining thickness approx. in mm

Left

Right

front

Rear