Maintenance service

AP00.20-B-0011Q

Maintenance service

08.01.2020

Model

382.182/187 with engine 350.905



M - Maintenance service



Engine valve adjustment (1st at 15,000 km, 2nd at 45,000 km and then every 45,000 km - regardless of the application)



Z1 - Additional service only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Additional services from the 2nd M maintenance service



Z4 - Additional services every 4 M maintenance service



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years

Customer

Order number

License plate number

Current mileage

Date

Signature

Input condition not OK:



Completed







Checks to be performed by the Technical Consultant



Check the vehicle for paint damage, corrosion and accidents



Fire extinguisher: check the fastening, seal, charge and validity



Safety belts: control the state and operation.

AP91.40-B-1001A



Horn, alarm buzzer, control lamp: check



Headlamps and external lamps: check



Windshield wiper and washer: check

Oil services



Engine: Change the oil and the filter



AP18.00-B-0101GAS



Automatic transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10GAS

If it is found that the vehicle is in the maintenance interval for oil change of the automatic gearbox



Change the oil and filter.

AP27.00-B-2702EL



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10GAS

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

Rear axles 746.27/97

AP35.00-B-3501E

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020G



Front and rear brake shoes drive axles: lubricate with grease under pressure



AP00.20-B-0020G



Universal joints of the transmission shafts: lubricate with grease under pressure



AP00.20-B-0020G



Windshield washer system: check the level

If the level is low



Correct the level with a water solution and a little of neutral home detergent.



Hydraulic power steering: Check the oil level



If the oil level is below the specified



Correct the level.

Steering box 766.486

AP46.00-B-4611G



All aggregates (engine, mechanic gearbox, hydraulic retarder, automatic gearbox, rear axle and power steering): check for the tightness and condition



Major assemblies - check tightness and condition
.

AP00.20-B-0050A

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



All oil pipes, hoses, flexible pipes, electrical harnesses and electrical wires of the sensors: check the tightness and condition



AP00.20-B-0051B

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Supply and locking valves (gas): check the valves general conditions





Supply and locking valves (gas): check the threads and connections tightness





Supply and locking valves (gas): check pipes, hoses and gauges for deformations or other damages





Reservoirs: check the tightness and condition



AP00.20-B-0052B



Pneumatic and hydraulic components (steering pump): check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Shock absorbers of the front and rear suspension: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Powder guards and coifs: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Rear axle: Adjust the bevel gear thrust bolt



Rear axles 746.97

AP35.30-B-3560A



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check for brake pad wear



Vehicles with Code BB5 (Disc brakes on ED (VA) and ET (HA))

AP42.10-B-4251A

In case of damage or wear out of specification



Replace it with a separate service order.



Brake system: check for brake pad wear



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4253A

In case of damage or wear out of specification



Replace it with a separate service order.



Brake automatic regulator: check operation



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4291A



APU valve noise muffler: Check and clean

In case of damage or excessive noise



Replace the muffler with a separate service order.



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



Steering: check sector rod play, condition and play of the steering terminals



AP46.00-B-4650B



Fastening of the rear and front axles suspension dampers: check the tightening of nuts and bolts, tightening if necessary



AP00.20-B-0071I



Fastening of the front and rear suspensions bracket: re-tighten observing the moment of tightening



AP00.20-B-0073B

Engine



Engine cooling system: Check proportion of anticorrosive/ antifreeze



AP20.00-B-2010XA

If the ratio of the anti-corrosion/antifreeze additive is below the specified



Correct the ratio with a separate service order.



Intake tube between air filter and the engine: check the tightness condition



AP09.00-B-0953E

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Cooling and heating system: Check for condition of radiator, piping and flexible pipes



AP20.00-B-2050XA

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Fan drive V belts: check condition and adjust tension



AP13.20-B-1350C

In case of damages



Replace the belt with a separate service order.



Poly-V drive belt: check the condition



AP13.22-B-1351CUM

In case of damages



Replace the belt with a separate service order.



Gas filter (threaded): change



AP47.20-B-0780GAS

 1st change at 15,000 km, then every 30,000 km (heavy duty)

 1st change at 30,000 km, then every 30,000 km (mixed and road operations)



Spark plugs: change



AP15.10-B-1580GAS

 1st change at 15,000 km, then every 45,000 km (mixed operation)

 1st change at 45,000 km, then every 45,000 km (road operation)



Ignition coils: test



AP15.10-B-0010GAS

 1st Test at 45,000 km, then every 45,000 km - regardless of the application.

Final control



Routing test or in rolls

 Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.

Engine valve adjustment (1st at 15,000 km, 2nd at 45,000 km and then every 45,000 km - regardless of the application)



Valves: check the clearance



AP05.30-B-0560GAS

If the valve clearance is out of specification



adjust the clearance.

Z1 - Additional service only in 1st M maintenance service



Arms and steering and connecting bars: check the tightening of nuts and bolts, retightening if necessary



AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I

Z2 - Additional services every 2 M maintenance service



Engine and transmission suspension: check the tightening of nuts and bolts, retightening if necessary



AP00.20-B-0071I



Fastening of the front and rear stabilizer bars: check the tightening of nuts and bolts, retightening if necessary



AP00.20-B-0071I



Fastening of the front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs end play



AP00.20-B-0071I

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In case of use in road service.

Additional services from the 2nd M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance.



AP33.20-B-3350A

 In the case of operation in heavy duty service.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

Z4 - Additional services every 4 M maintenance service



Headlights: check the alignment



AP82.10-B-8260G

In the case of headlights misalignment



Adjust.



Pneumatic suspension bellows: check visually for damages



AP32.20-B-3255A



Exhaust system: Check for tightness, state and fastening



AP49.00-B-4950A

 Pay attention to friction points and fixture

In case of damage and leakage



Repair with a separate service order.



Air and water radiators: check for damage and obstruction of the air flow



AP09.41-B-0952B

J1 - Maintenance services every year



Compressed air desiccator: change the granulate canister



AP42.60-B-4381C



Haldex condenser and separator: Clean and inspect





Gas cylinder: check the need for qualification testing of the cylinder



 According to current legislation in the country where the vehicle will be used. International reference standard: ISO 15500.



Gas cylinder: check conditions of the container housing



 The number and arrangement of cylinders vary according to the bodybuilding design.



Gas cylinder fixing brackets: check the conditions of the fastening of the brackets for corrosion, cracking or deformation occurrence, especially in welded regions



 The fuel gas storage system varies according to the bodybuilder. Check the manual of the Vehicle bodybuilder.



Gas cylinder fixing brackets: check the conditions of superficial treatment of the brackets



J2 - Maintenance services every 2 years



Fuel filter: change the sieve



AP09.10-B-0980M

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



AP20.00-B-2080XA

 Pay attention to the anti-corrosive/antifreeze agent ratio.