Remove/install transmission

AR26.10-D-0020B

Remove/install transmission

15.2.12

24.8.05

Bolt, speedometer pulse generator to transmission housing

Model 901, 902, 903, 904

*BA54.00-N-1002-01A

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect ground cable on battery

2

Drain transmission oil

 When replacing or disassembling transmission.

AP26.00-D-2601A

3

Remove shift lever (4)

 Do not use a hammer to loosen the gearshift lever. This may cause damage to the bearing at the bottom of the gearshift lever (plastic bushing).

AR26.60-D-6600A

4.1

Disconnect propeller shaft (9) from PTO

Only with code N07 (PTO).



*BA41.20-N-1001-01A

4.2

Detach hydraulic pump at PTO

Only with code N05 (PTO).

5

Remove retaining bracket (7).



*BA41.10-N-1004-01B

6

Disconnect propeller shaft (5) from transmission



*BA41.10-N-1001-01B



Notes on installing propeller shaft

Model 901, 902, 903, 904

AH41.10-N-0001-01A

7

Detach propeller shaft intermediate bearing (10) with retaining bracket (8) and bracket (11) for brake cable.

Tie propeller shaft to the side.



*BA41.40-N-1001-01A

8

Support engine

Insert wooden block between oil pan and crossmember.



Wooden block for supporting engine

Engines 601 and 111

WF58.50-N-2610-01A



Wooden block for supporting engine

Engine 602

WF58.50-N-2610-01B

9

Unscrew nut (12) on transmission flange bracket (13).



*BA22.10-N-1008-01A



*BA22.10-N-1008-01H

10

Remove rear engine crossmember (14).



*BA22.10-N-1007-01A



*BA22.10-N-1007-01H

11

Remove clutch slave cylinder (6) with seal (6a).

 Do not detach the hose from the slave cylinder.

 Engine 111

*BA25.20-N-1002-01C

Engine 601, 602

*BA25.20-N-1001-01A

12.1

Detach power take-off connections

Only with power take-off, code N05/ N07.

AR26.45-D-0010-04A



*BA26.45-N-1004-01A

13

Disconnect plug connection (2) at reversing lamp switch

AR26.19-D-0001-01C

14

Remove pulse generator for speedometer (3).

 On transmission 711.612 with PTO (codes N05 and N07), the pulse generator is installed on the opposite side.

AR26.19-D-0001-02C



*BA54.00-N-1002-01A

15

Unscrew ground cable from transmission

16

Unscrew bolts (15) and remove transmission (1).

Support transmission with lifting equipment.

Pull transmission towards the rear and lower.

 Installation: Lubricate splined shaft profile of input shaft with long-term grease.

*BR00.45-Z-1001-06A

Ensure that the dowel pins between engine and transmission are correctly positioned.

 Bolts (15)

*BA26.10-N-1001-01A



Checking

17

Check centering of drive plate

 Alignment punch

*201589081500

18

Install in the reverse order

19.1

Bleed hydraulic PTO actuation system

Only with power take-off, code N05/ N07.

20

Inspect transmission oil level

AP26.00-D-2601A

21

Check transmission for function and leaks

Number

Designation

Engine 602.980

Engine 601.943

BA22.10-N-1007-01A

Rear engine crossmember on bearing bracket

Nm

45

45

BA22.10-N-1008-01A

Rear engine mount on transmission

M121.5

Nm

89

89

Number

Designation

Engine 111.979

BA22.10-N-1007-01H

Rear engine crossmember on bearing bracket

Nm

45

BA22.10-N-1008-01H

Rear engine mount on transmission

M121.5

Nm

89

Number

Designation

Engine 601. 943

Engine 602.980/
984/985

BA25.20-N-1001-01A

Bolt, clutch slave cylinder to clutch housing

Nm

23

23

Number

Designation

Engine 111.979

BA25.20-N-1002-01C

Bolt, clutch slave cylinder to transmission

Nm

23

Number

Designation

Trans-mission 711.603

Trans-mission 711.612

BA26.10-N-1001-01A

Bolt connecting manual transmission to engine

Nm

55

38

Number

Designation

PTO 28-2c with output flange code N07 with
transmissions 711.612/613

PTO 28-2c without output flange code N05 with
transmissions 711.612/613

BA26.45-N-1004-01A

PTO hydraulic line bracket to transmission housing

Nm

55

55

Number

Designation

Model
690.6, 901, 902, 903, 904, 905 except Minibus Sprinter Low Floor

BA41.10-N-1001-01B

Propeller shaft on transmission

M101

Stage 1

Nm

70

Stage 2

°

-

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

M121.5

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

Screw headE18

Stage 1

Nm

-

Stage 2

°

-

BA41.10-N-1004-01B

Bolt, retaining bracket to frame floor

M121.5

Nm

100

Number

Designation

PTO 28-2b (with output flange Code N07) with transmission 711.612 in model 901, 903, 904.0/4

BA41.20-N-1001-01A

Propeller shaft to PTO

Stage 1

Nm

23

Stage 2

°

-

Number

Designation

Model 690.6,
901, 902, 903, 904, 905

BA41.40-N-1001-01A

Bolt, propeller shaft intermediate bearing
to frame floor

M10

Nm

-

M121.5

Nm

105

Number

Designation

Model 901, 902, 903, 904, 905

BA54.00-N-1002-01A

Bolt, tachograph sensor to transmission housing

Nm

10

Number

Designation

Order number

BR00.45-Z-1001-06A

Long-life grease

A 000 989 63 51 11