ar6350p140004lws

Install rear fender

Type ar · topic 63.50 · version 0104 · 2019-03-20

Applies to: Model 205.2 Model 253.9 Model 293

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 205 (models 2**) · Series 253 (models 9**) · Series 293

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 205 (models 2**) · Series 253 (models 9**) · Series 293

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 205 (models 2**) · Series 253 (models 9**) · Series 293

AR63.50-P-1400-04LWS

Install rear fender

Model

205.2

Model

253.9

Model

293

The next steps are shown on the left side of the vehicle in model 205.2. This must be similarly performed for damage to the right side of the vehicle.

Install rear fender

P63.50-4001-08

1

Install rear fender (1) and fit.

2

Install rear bumper.

3

Install taillamp.

4

Install door seal.

5

Install striker eye.

6

Check and adjust gap dimensions.

7

Fix rear fender (1) in place.

8

Remove striker eye.

9

Remove door seal.

10

Remove taillamp.

11

Remove rear bumper.

12

Drill rivet holes on rear fender (1) with a diameter of 6.7 mm (area A).

Install rear fender

13

Model 205.2
Drill rivet holes on rear fender (1) with Ø 6.7 mm bit (area J).



14

Remove rear fender (1).



15

Deburr rivet holes on rear fender (1) and body on both sides.



16

Coat with zinc dust paint insides of those riveted joints that will not be bonded.


P63.50-4032-12

Install rear fender

17

Install suitable spacers on outer rear wheel well at uniform intervals (area B1).



18

Apply sealant to outer rear wheel well and foam parts (areas B1 and C).



19

Model 253.9
Model 293
Apply sealant to D-pillar (area B2).


Apply sealant up to max. 20 mm from cutting edge.



20

Model 205.2
Apply 2-component adhesive to body in crosshatched areas (area D).


Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.


P63.50-4012-06

Install rear fender

P63.50-4002-09

21

Install rear fender (1) and fix in place.

22

Rivet rear fender (1) with Ø 6.4x12 rivet (area E).

23

Rear fender (1) (areas F1).

24

Model 253.9
Model 293
Rear fender (1) (area F2).

25

Rear fender (1) (area G).

Install rear fender

26

Model 205.2
Rivet rear fender (1) with Ø  6.4x12 rivet (area I).



27

Rear fender (1) (area H1).



28

Model 205.2
Rear fender (1) (area H2).


P63.50-4013-12

Install rear fender

P63.50-4003-09

29

Rear fender (1) (areas K, L and M).

Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

30

Grind inert gas welds down flat (areas K, L and M).

31

Solder surfaces on rear fender (1) with body solder and smooth (areas K, L and M).

Alternatively to restorage of the surfaces with body solder, it is also possible to use a body basic spatula.