ar6320w1100a

Replacing complete A-pillar

Type ar · topic 63.20 · version 0103 · 1998-09-15

Applies to: MODEL 950 /, 952 /, 953, 954 (except 950.5 /6, 952.5 /6, 953.6, 954.5)

Where it sits

Function group 3 Body › 63 Side wall › 63.20 Pillars — Series 950 (models 0**, 1**, 2**, 3**) · Series 952 (models 0**, 1**, 2**, 3**) · Series 953 (models 1**, 3**) · Series 954 (models 0**, 1**, 2**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.45 column — Series 950 (models 0**, 1**, 2**, 3**) · Series 952 (models 0**, 1**, 2**, 3**) · Series 953 (models 1**, 3**) · Series 954 (models 0**, 1**, 2**)

AR63.20-W-1100A

Replacing complete A-pillar

7.2.97

MODEL 950 /, 952 /, 953, 954 (except 950.5 /6, 952.5 /6, 953.6, 954.5)

Replacing complete A-pillar

W63.20-0001-09

1 MIG weld seam on roof frame

4 MIG welding seams on floor panel
10 Course of separation cut

2 Welding flange to firewall
3 MIG weld seams on firewall

Replacing complete A-pillar

W63.20-0002-06

5 Welding flange to A-pillar outer section (between A and B)

6 Welded connections to roof and window frame

7 MIG weld seam on longitudinal member

8 Welding flange to longitudinal member

9 Roof connection to A-pillar

Danger!

The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Injury hazard from welding spatter and UV light while welding. Welding gases are poisonous when inhaled.

Use insulating mats.
Wear protective clothing, protective goggles and protective masks. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A

General notes on body repair

All models

AH60.00-N-0001-01A

General notes on welding

Models 950, 952, 953, 954

AH60.00-N-0005-01A

1

Mark separation points on firewall, A-pillar outer section and window frame

Provide for separation points on firewall and cowl in area (10). If roof paneling is not damaged, provide separation points for window frame and
A-pillar outer section below roof connection (9).

AR60.00-W-5750-01A

Removal

2

Remove firewall outer section up to cowl

Partial replacement possible

AR62.25-W-5750A

3

Remove window frame

Partial replacement possible

AR62.25-W-5997A

4

Remove roof paneling

Only if damaged

With code F07 (S cab)

AR65.10-W-5702A

With code F04 (L cab)

AR65.10-W-5750A

5

Remove floor panel

Only if damaged

With code F07 (S cab)

AR61.10-W-5705A

With code F04 (L cab)

AR61.10-W-5705B

6

Disconnect welds (6, 7, 8) for A-pillar outer section

It is not necessary to disconnect spot welding flange (5) to the A-pillar inner section (between arrows A and B).

AR63.20-W-1102A

7

Disconnect illustrated connection points
(1-4) for inner section and remove A-pillar.

AR60.00-W-5750-02A

Installation

8

Position A-pillar together with adjacent frame and paneling parts

Before welding in

AR60.00-W-5750-04A

Check window opening with temporarily positioned paneling parts (install window to check).

Check door cutout and gaps with temporarily positioned paneling parts.

AR72.10-W-1089A

To position the pillar and firewall paneling use corresponding fixtures from Celette straightening set CC7942.

AR60.10-W-1100-01A

9

Tack weld framework components

Check positioning of all parts again.

AR60.00-W-5750-04A

10

Install A-pillar

Welds as on original part.

AR60.00-W-5750-04A

11

Install firewall outer section up to cowl

AR62.25-W-5750A

12

Install window frame

AR62.25-W-5997A

13

Install A-pillar outer section

AR63.20-W-1102A

14

Install floor panel

With code F07 (S cab)

AR61.10-W-5705A

With code F04 (L cab)

AR61.10-W-5705B

15

Install roof paneling

With code F07 (S cab)

AR65.10-W-5702A

With code F04 (L cab)

AR65.10-W-5750A

Referenced documents