Remove/install left side wall paneling up to window cutout

AR63.10-S-0002E

Remove/install left side wall paneling up to window cutout

29.04.2020

Model

447.601/603/605

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.701/703/705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.701/703/705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

447.701/703/705

with code W18 (Sliding window front left in sidew./sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.701/703/705

with code W18 (Sliding window front left in sidew./sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

447.811/813/815

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

447.811/813/815

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Model

448.705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W29 (Window fixed behind)

except code T19 (Sliding door left)

Model

448.705

with code W16 (Window front left, fixed, in sidewall/sliding door)

with code W32 (Rear passenger compartment electric pop-out windows)

except code T19 (Sliding door left)

Modification notes

28.02.2020

Repair materials reference BR00.45-Z-1001-07A added.

Operation step 19

AR63.10-S-0002-01E

28.02.2020

Repair materials reference BR00.45-Z-1001-07A added.

Operation step 21

AR63.10-S-0002-01EB

28.02.2020

Repair materials reference BR00.45-Z-1001-07A added.

Operation steps 6, 10

AR63.10-S-0002-03E

28.02.2020

Repair materials reference BR00.45- Z-1001-07A added.

Operation steps 6, 10

AR63.10-S-0002-03EB

28.02.2020

Repair materials reference BR00.45- Z-1001-07A added.

Step 9

AR63.10-S-0002-06E

28.02.2020

Repair materials reference BR00.45-Z-1001-07A added.

Step 9

AR63.10-S-0002-06EB

28.02.2020

Repair materials reference BR00.45-Z-1003-01A added.

Operation step 10

AR63.10-S-0002-06E

28.02.2020

Repair materials reference BR00.45-Z-1003-01A added.

Operation step 10

AR63.10-S-0002-06EB

28.02.2020

Repair materials reference BR00.45-Z-1039-13A added.

Operation steps 20, 21

AR63.10-S-0002-06E

28.02.2020

Repair materials reference BR00.45-Z-1039-13A added.

Operation steps 20, 21

AR63.10-S-0002-06EB

1

Left side wall paneling

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447 mit Motor 780

AS00.00-Z-0035-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Typ 447 mit Motor 780

AH00.00-Z-0300-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover all detachable parts that remain in the vehicle with fire-resistant welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Remove soundproofing.

AR60.00-S-1752E

 Only in repair area.

4

Cut off left sidewall paneling (1) up to window cutout.

Model 447.603
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.703
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.813
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.813
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-01E

Model 447.601
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.701
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.811
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.811
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-01EA

Model 447.605
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.705
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-01EB



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Spot weld milling machine
Body power jigsaw
Hand drill
Rotary wire brush
Sheet metal crimping pliers
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare left sidewall paneling (1) up to window cutout for installation.

Model 447.603
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.703
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.813
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.813
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-03E

Model 447.601
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.701
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.811
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.811
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-03EA

Model 447.605
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.705
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-03EB

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Hole punching pliers
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Mark hole for the end stop of the magnetic door holder.

Model 447.6/7 with code W54 (Double-wing rear-end door, 270 degrees)

AR63.10-S-0126-04E

 Commercially available devices/tools
Hand drill
Graduated drill
Wet and dry vacuum cleaner

7

Cut cutout for fresh water and 230 V socket.

Model 447.813 with code ZK7 (MARCO POLO equipment line)

AR63.10-S-0120-05E



Template for cutout for fresh water and 230 V socket

Model 447.813 with code ZK7 (MARCO POLO equipment line)

WF58.50-S-6310-03E

 Commercially available devices/tools
Hand drill
Body power jigsaw
Wet and dry vacuum cleaner



Install

8

Install left sidewall paneling (1) up to window cutout and weld in.

Model 447.603
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.703
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.703
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.813
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.813
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-06E

Model 447.601
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.701
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.701
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.811
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.811
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-06EA

Model 447.605
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.705
with code W18 (Sliding window front left in sidew./sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.705
with code W18 (Sliding window front left in sidew./sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 447.815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 447.815
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W29 (Window fixed behind)
except code T19 (Sliding door left)
Model 448.705
with code W16 (Window front left, fixed, in sidewall/sliding door)
with code W32 (Rear passenger compartment electric pop-out windows)
except code T19 (Sliding door left)

AR63.10-S-0002-06EB



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Hand drill
Squeeze gun
Angular grinder
Rotary wire brush
Blind riveting tool (set force > 19 kN)
Clamping pliers (Standard)
Wet and dry vacuum cleaner

Model 447, 448.7Gap dimensions

*BE60.00-N-1004-01J

Model 447, 448.7 with code W65 (tailgate), model 447.7/8 with code W64 (rear window to be opened separately ), model 447.7/8 with code W68 (electrically actuated tailgate)Gap dimensions

*BE60.00-N-1007-01J

Model 447, 448.7 with code W65 (tailgate), model 447.7/8 with code W64 (rear window to be opened separately ), model 447.7/8 with code W68 (electrically actuated tailgate)Gap dimensions

*BE60.00-N-1008-01J

Model 447.6/7 except code W64 (rear window to be opened separately) except code W65 (tailgate) except code W68 (electrically actuated tailgate)Gap dimensions

*BE60.00-N-1009-01J

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Blind rivet nut M5

*BR00.45-Z-1039-13A

 Feeler gauge

*129589032100

9

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

10

Install mounting bolts.

AR63.10-S-0100-05E

 Mounting bolt to sidewall

*BA63.10-N-1001-01A

Thread locking adhesive, Loctite 241

*BR00.45-Z-1001-02A

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A


The repair area must be free of dust and grease.
Otherwise adhesion problems may occur.

 Use only primer filler approved by Daimler AG:
https://xentry.daimler.com

12

Seal seam after repair.

AR97.10-S-4000E

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

13

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentry.daimler.com

14

Supplement cavity preservation.

AR97.20-S-1500E

15

Install soundproofing.

AR60.00-S-1752E

 Only in repair area.

16

Install all detachable parts in area of repair point.

Gap dimensions

Number

Designation

Model 447, 448 except code W64, W65, W68

Model 447, 448 with code W64, W65, W68

BE60.00-N-1004-01J

Gap dimensions

Front door to longitudinal member

Dimension "DA"

mm

6 (+2/-1)

6 (+2/-1)

Front door to sidewall

Dimension "DB"

mm

4 (1)

4 (1)

Front door to sliding door

Dimension "DC"

mm

4 (+1,2/-0,8)

4 (+1,2/-0,8)

Front door to A-pillar

Dimension "DD"

mm

4,5 (+1,5/-1)

4,5 (+1,5/-1)

Front door to fuel filler door

Dimension "DE"

mm

4 (1)

4 (1)

For picture, see

AR60.00-S-0700-01E

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 with code W64, W65, W68

BE60.00-N-1007-01J

Gap dimensions

Sidewall to liftgate

Dimension "GA"

mm

4,5 (+1,5/-0,2)

Sidewall to cover on guide rail of sliding door

Dimension "GB"

mm

1,5 (0,8)

Side wall to fuel filler flap

Dimension "GC"

mm

4,5 (1)

Glass pane in sidewall at front, all-round

Dimension "GD"

mm

3

Side wall to tail lamp

Dimension "GE"

mm

1,2 (0,5)

Glass pane in sidewall at rear, all-round

Dimension "GF"

mm

3

For picture, see

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 with code W64, W65, W68

BE60.00-N-1008-01J

Gap dimensions

Rear window in liftgate, all-round

Dimension "HA"

mm

4 (1)

Folding rear window in liftgate, all-round

Dimension "HB"

mm

4 (1)

Liftgate to taillamp

Dimension "HC"

mm

4,5 (1)

Liftgate to bumper at side

Dimension "HD"

mm

4 (1)

Liftgate to bumper at bottom

Dimension "HE"

mm

6 (1,5)

Liftgate to roof frame

Dimension "HF"

mm

5,5 (1)

For picture, see

AR60.00-S-0700-01E

Gap dimensions

Number

Designation

Model 447, 448 except code W64, W65, W68

BE60.00-N-1009-01J

Gap dimensions

Left rear-end door to right rear-end door

Dimension "IA"

mm

6 (1)

Rear-end door to bumper at side

Dimension "IB"

mm

4,5 (1)

Rear-end door to bumper at bottom

Dimension "IC"

mm

6 (1,5)

Rear-end door to tail lamp

Dimension "ID"

mm

6,4 (1)

Rear-end door to cover over taillamp

Dimension "IE"

mm

6,4 (1)

Rear-end door to roof frame

Dimension "IF"

mm

7 (1,5)

Rear window in rear-end door, all-round

Dimension "IG"

mm

4 (1)

For picture, see

AR60.00-S-0700-01E

 Side wall

Number

Designation

Model 447, 448

BA63.10-N-1001-01A

Mounting bolt to sidewall

Nm

6

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-02A

Thread locking adhesive, Loctite 241

A 002 989 94 71

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1039-13A

Blind rivet nut M5

N 000000 007333