Repair to fiber composite components penetrating through laminate

AR60.00-W-2080A

Repair to fiber composite components penetrating through laminate

27.2.12

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

 Danger!

Risk of explosion caused by dust produced by sanding/grinding. Risk of injury caused by irritation of respiratory paths when glass fibers are inhaled or by contact with the eyes and skin.

Evacuate dust as it is produced with approved vacuum cleaner. Wear respiratory protection, safety glasses and protective gloves.

AS60.00-Z-0002-01A

 Danger!

Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors.

No fire, sparks, open flames or smoking. Wear respiratory protection, protective gloves and safety glasses. Store acetone only in suitable appropriately marked containers.

AS60.00-Z-0003-01A

 Danger!

Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins.

No smoking! No open fire!

Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS60.00-Z-0004-01A

 Danger!

Explosion hazard when handling organic peroxide hardeners

Risk of injury caused by skin and eye contact with organic peroxide hardeners

No smoking! No open fire! Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS98.00-Z-0005-01A

1

Mask area around damaged point (1)

2

Prepare damaged point (1)

AR60.00-W-2080-01A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

3

Cut out damaged point (1)

AR60.00-W-2080-02A

Hard metal milling pin (flame form B, toothing 3 PLUS),

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm)

Work arbor,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

4

Making a tapered overlapping joint (2)

AR60.00-W-2070-01A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

5

Cut repair plate (3) to size and fit

 Fix repair plate (3) in place with manual temporary fasteners (6).

AR60.00-W-2080-03A

Hard metal milling pin (flame form B, toothing 3 PLUS),

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Manual temporary fastener, dia. 4.0 mm - span range 0 - 6 mm, identification color yellow,

Hausmann GmbH D-34346 Hann. Münden, Germany

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm)

Work arbor,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1025-02A

*BR00.45-Z-1139-02A

*BR00.45-Z-1026-04A

*BR00.45-Z-1027-04A

6

Fabricate repair plate as assembly plate (4)

 Fabricate assembly aid plate (4) with larger oversize.

Manual temporary fastener, dia. 4.0 mm - span range 0 - 6 mm, identification color yellow,

Hausmann GmbH D-34346 Hann. Münden, Germany

*BR00.45-Z-1044-06A

7

Bond fabricated repair plate (3)

AR60.00-W-2080-04A

C-clamp

Clamping pliers

Manual temporary fastener, dia. 4.0 mm - span range 0 - 6 mm, identification color yellow,

Hausmann GmbH D-34346 Hann. Münden, Germany

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1004-08A

8

Fill area to be repaired and grind (7)

Number

Designation

Order number

BR00.45-Z-1025-02A

Terokal-9225 plastic repair adhesive 50 ml
(pot life approx. 10 minutes)
IDH No. 267081

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

BR00.45-Z-1139-02A

Terokal-9225 SF plastic repair adhesive 50 ml
(pot life approx. 2 minutes)
IDH No. 882088

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

BR00.45-Z-1026-04A

Terokal-150 plastic primer 150 ml
IDH No. 267078

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

BR00.45-Z-1027-04A

Teroson FL surface preparation 1 l
IDH No. 92679

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

BR00.45-Z-1044-06A

FORMULA FIVE release wax

Vosschemie GmbH
Esinger Steinweg 50
25436 Uetersen
Germany
Tel. +49 4122 717-0
Fax +49 4122 717-158
www.vosschemie.de

BR00.45-Z-1004-08A

Plastic repair kit (basic equipment)

Contents:
3 bags with 50 ml Terokal 9225 plastic repair adhesive
6 static mixers
150 ml spray Terokal 150 plastic primer
1 l can of Teroson FL
1 non-woven reinforcement cloth
1 Teromix handgun
Usage instructions

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de