ar3530a0458a

Remove/install drive pinion

Type ar · topic 35.30 · version 0102 · 2006-10-31

Applies to: REAR AXLE 745.800 in MODEL NAB372.124 /317

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.30 Final drive, drive shafts — Series 372 (models 124, 317)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.65 Rear axle differential/axle through-drive — Series 372 (models 124, 317)

Also applies to engines/gearboxes: 745 800

AR35.30-A-0458A

Remove/install drive pinion

19.7.06

REAR AXLE 745.800 in MODEL NAB372.124 /317

Remove/install drive pinion

D35.30-0118-06

1 Propeller shaft

2 Nut

3 Drive flange

4 Bolt

5 Threaded ring

6 Outer races

7 Drive pinion

8 Cylindrical roller bearing

9 Spacer washers

10 Locking plate

11 Bolt

12 Axle housing

13 Wire ring

Removing

1

Secure vehicle against rolling

2

Drain oil from rear axle

Rear axle - oil change

AP35.00-A-3501A

3

Remove rear axle shafts

AR35.30-A-0620A

4

Remove ring gear with differential

AR35.30-A-0464A

5

Detach propeller shaft (1) from rear axle

Secure propeller shaft (1) against falling.

6

Remove tab washer (10)

7

Remove threaded ring (5)

Do not pull out the drive pinion gear (7) yet. Otherwise the shim falls into the oil groove and prevent further removal.

Claw-type wrench

*302589010700

Ratio wrench

*000589376300

8

Prepare drive pinion (7) for removal

AR35.30-A-0458-04A

Puller

*745589003300

9

Remove drive pinion gear (7) and detach pulling device

10

Remove shims (9) from axle housing (12)

11

Check cylindrical roller bearing (8)

If damaged or worn, replace cylindrical roller bearing (8).

AR35.30-A-0440-04A

Drift

*305589001500

12

Disassemble drive pinion (7)

Only when the cylindrical roller bearing (8) is replaced.

AR35.30-A-0459A

Install

13

Assemble drive pinion (7)

Only when the cylindrical roller bearing (8) has been replaced.

AR35.30-A-0459A

14

Insert spacer washers (9) in the axle housing (12)

The thicker spacer washer (9) must be installed towards the axle center.

15

Prepare drive pinion (7) for installation

AR35.30-A-0458-05A

Puller

*745589003300

Testing unit

*354589012100

16

Insert the drive pinion (7) in the axle housing (12)

Until the threaded ring (5) abuts the axle housing (12).

17

Screw in and tighten the threaded ring (5)

Coat the threaded ring (5) with sealing compound. While screwing in strike the claw wrench with a plastic mallet until the threaded ring (5) is flush.

*BA35.30-N-1005-02G

Claw-type wrench

*302589010700

Ratio wrench

*000589376300

Atmosit sealant

*BR00.45-Z-1030-01A

18

Measure basic dimension at differential.

Correct if necessary.

AR35.30-A-4815-02A

*BE35.30-N-1004-01I

Dial indicator

*001589532100

Adjustment device

*321589042100

19

Install locking plate (10)

20

Install crown wheel with differential

AR35.30-A-0464A

21

Attach propeller shaft (1) to rear axle

22

Install rear axle shafts

AR35.30-A-0620A

23

Pour in rear axle oil

Rear axle - oil change

AP35.00-A-3501A

Inspection data of rear axle final drive

Number

Designation

Rear axle 745.800

BE35.30-N-1004-01I

Basic dimension of drive pinion gear

mm

83,5

Rear axle drive

Number

Designation

Rear axle 745.800

BA35.30-N-1005-02G

Threaded ring, drive pinion in axle housing

M1401.5

Nm

1100

M1501.5

Nm

-

M1701.5

Nm

-

Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion

000 589 37 63 00

Drift

Ratio wrench

Claw-type wrench

Dial indicator

302 589 01 07 00

305 589 00 15 00

001 589 53 21 00

Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion

354 589 01 21 00

Pulling device

Testing unit

Adjustment device

321 589 04 21 00

745 589 00 33 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1030-01A

Atmosit sealant

-

Referenced documents