D35.30-0118-06
1 Propeller shaft
2 Nut
3 Drive flange
4 Bolt
5 Threaded ring
6 Outer races
7 Drive pinion
8 Cylindrical roller bearing
9 Spacer washers
10 Locking plate
11 Bolt
12 Axle housing
13 Wire ring
| Removing | ||
1 | Secure vehicle against rolling | ||
2 | Drain oil from rear axle | ||
| Rear axle - oil change | ||
3 | Remove rear axle shafts | ||
4 | Remove ring gear with differential | ||
5 | Detach propeller shaft (1) from rear axle | Secure propeller shaft (1) against falling. | |
6 | Remove tab washer (10) | ||
7 | Remove threaded ring (5) | Do not pull out the drive pinion gear (7) yet. Otherwise the shim falls into the oil groove and prevent further removal. | |
Claw-type wrench | |||
Ratio wrench | |||
8 | Prepare drive pinion (7) for removal | ||
Puller | |||
9 | Remove drive pinion gear (7) and detach pulling device | ||
10 | Remove shims (9) from axle housing (12) | ||
11 | Check cylindrical roller bearing (8) | If damaged or worn, replace cylindrical roller bearing (8). | |
Drift | |||
12 | Disassemble drive pinion (7) | Only when the cylindrical roller bearing (8) is replaced. | |
| Install | ||
13 | Assemble drive pinion (7) | Only when the cylindrical roller bearing (8) has been replaced. | |
14 | Insert spacer washers (9) in the axle housing (12) | The thicker spacer washer (9) must be installed towards the axle center. | |
15 | Prepare drive pinion (7) for installation | ||
Puller | |||
Testing unit | |||
16 | Insert the drive pinion (7) in the axle housing (12) | Until the threaded ring (5) abuts the axle housing (12). | |
17 | Screw in and tighten the threaded ring (5) | Coat the threaded ring (5) with sealing compound. While screwing in strike the claw wrench with a plastic mallet until the threaded ring (5) is flush. | |
| |||
Claw-type wrench | |||
Ratio wrench | |||
Atmosit sealant | |||
18 | Measure basic dimension at differential. | Correct if necessary. | |
Dial indicator | |||
Adjustment device | |||
19 | Install locking plate (10) | ||
20 | Install crown wheel with differential | ||
21 | Attach propeller shaft (1) to rear axle | ||
22 | Install rear axle shafts | ||
23 | Pour in rear axle oil | ||
| Rear axle - oil change |
Inspection data of rear axle final drive
Number | Designation | Rear axle 745.800 | |
BE35.30-N-1004-01I | Basic dimension of drive pinion gear | mm | 83,5 |
Rear axle drive
Number | Designation | Rear axle 745.800 | ||
BA35.30-N-1005-02G | Threaded ring, drive pinion in axle housing | M1401.5 | Nm | 1100 |
M1501.5 | Nm | - | ||
M1701.5 | Nm | - | ||
000 589 37 63 00
Drift
Ratio wrench
Claw-type wrench
Dial indicator
302 589 01 07 00
305 589 00 15 00
001 589 53 21 00
354 589 01 21 00
Pulling device
Testing unit
Adjustment device
321 589 04 21 00
745 589 00 33 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1030-01A | Atmosit sealant | - |
Referenced documents
- ap3500a3501a Rear axle - oil change
- ar3530a044004a Replacing cylindrical roller bearing in axle housing
- ar3530a045804a Preparing drive pinion for removal
- ar3530a045805a Preparing drive pinion for installation
- ar3530a0459a Disassemble/assemble drive pinion
- ar3530a0464a Remove/install crown wheel with differential
- ar3530a0620a Remove/install rear axle shaft
- ar3530a481502a Measure basic dimension at differential.