Remove/install radiator · ar2020d3865sd · Mercedes-Benz WIS

AR20.20-D-3865SD

Remove/install radiator

08.11.2018

Engine	271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906
	except code XM0 (Facelift)
	except code XM5 (Facelift Latin America)

Modification notes

08.11.2018

Automatic transmission fluid ATF

TRANSMISSION 722.9

BF27.00-N-1001-01A

D20.20-1120-08

Condenser (for code HH9 (Semiautomatic controlled air conditioning, TEMPMATIC))

Radiator

Steering oil cooler

 Warning	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
 	Remove/install
1	Drain off coolant		AR20.00-D-1140SD
2	Disconnect coolant hoses from cooler (2)		AR20.20-D-3865-09SD
		 M61	*BA00.10-N-1002-04A
3.1	Disconnect automatic transmission oil lines on cooler (2)	Vehicles with oil cooler integrated in cooler
		Engine 271.951 in model 906 with transmission 722.684 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 642.896/898/992/993 in model 906 with transmission 722.683 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 646.984/985/986/989 in model 906 with transmission 722.684 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 651.955/956/957 in model 906 with transmission 722.686 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR27.55-D-0100-01US
		 Record plug	*129589009100
3.2	Detach A/T oil cooler on cooler (2) and swivel to one side with lines attached	Vehicles with separate oil cooler
		Engine 642.896 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 642.898 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 646.984 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 646.985 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 646.986 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 646.989 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 651.955 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 651.956 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 651.957 in model 906 with transmission 722.9 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR27.55-D-1000WE
4	Remove fan shroud	Engine 651.955/956/957 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR20.40-D-6800WE
		Engine 642.896/898/992/993 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR20.40-D-6800SF
		Engine 646.984/985/986/989 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR20.40-D-6800SD
		Engine 271.951 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR20.40-D-6800NG
5	Remove additional fan unit	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 with code HH9 (Air conditioner, automatic heater control) except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR83.30-D-5610SD
6	Remove screen from beneath the radiator grille	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America) except code ZX8 (Dodge execution) except code ZX9 (Freightliner execution)	AR88.00-D-2200SD
7	Remove radiator trim	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 with code ZX8 (Dodge execution) except code XM0 (Facelift) except code XM5 (Facelift Latin America) Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 with code ZX9 (Freightliner execution) except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR88.00-D-2115SE
		Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America) except code ZX8 (Dodge execution) except code ZX9 (Freightliner execution)	AR88.00-D-2115SD
8	Unclip radiator (2) on front module (arrows A)
9	Push back radiator (2) with condenser (1) in direction of engine	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 with code HH9 (Air conditioner, automatic heater control) except code XM0 (Facelift) except code XM5 (Facelift Latin America)
		 Carefully push back cooler (2) with condenser (1). Damage to the cooler (2), hoses and lines can occur otherwise.
10.1	Press locks, unclip condenser (1) on radiator (2) and lift until the screw/bolts (arrows B) are accessible	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 with code 513 (Belgium) with code HH9 (Air conditioner, automatic heater control) except code XM0 (Facelift) except code XM5 (Facelift Latin America)
10.2	Detach steering oil cooler (3) on cooler (2)	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 except code HH9 (Air conditioner, automatic heater control) except code XM0 (Facelift) except code XM5 (Facelift Latin America)
11	Remove screws/bolts (arrows B)
12	Unclip condenser (1) at radiator (2)	Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 with code HH9 (Air conditioner, automatic heater control) except code XM0 (Facelift) except code XM5 (Facelift Latin America)
13	Remove radiator (2)	 For vehicles with code HH9 (Semiautomatic controlled air conditioning, TEMPMATIC), fasten condenser (1) using cable ties. Damage to the refrigerant lines can occur otherwise.
		 Aid of helper required.
14	Install in the reverse order
 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
15	Check transmission oil level of automatic transmission and correct if necessary	Model 906 with engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 except code XM0 (Facelift) except code XM5 (Facelift Latin America)	AR27.00-D-0270-01A
		 Model 906 with engine 271.951 with transmission 722.684 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 642.896/898/992/993 with transmission 722.683 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 646.984 with transmission 722.684/908 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 646.985 with transmission 722.684/908 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 646.986 with transmission 722.684/908 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 646.989 with transmission 722.684/908 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 651.955 with transmission 722.686 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 651.956 with transmission 722.686 except code XM0 (Facelift) except code XM5 (Facelift Latin America) Model 906 with engine 651.957 with transmission 722.686 except code XM0 (Facelift) except code XM5 (Facelift Latin America)Automatic transmission fluid ATF	*BF27.00-N-1001-01A
		 Funnel	*126589126300
		 Dipstick	*140589152100
		 Hand pump	*210589007100

 Metric bolts and nuts as per MBN 10 105, 10 143

Number	Designation		8.8	10.9
BA00.10-N-1002-04A	M61	Nm	9	13

 Automatic transmission

Number	Designation				Transmission 722.683/684/685/686	Transmission 722.9
BF27.00-N-1001-01A	Automatic transmission fluid ATF	Filling capacity - complete refill		Liter	7,1	10,0
		Filling capacity - oil change		Liter	7,1	9,0
		Filling capacity, transmission oil change	with torque converter	Liter	7,1	9,0
		Filling capacity, transmission oil change	without torque converter	Liter	5,5	5,5
			Sheet		-	BB00.40-P-0236-15A
			Sheet		BB00.40-P-0236-14A	-
			Sheet		-	-
			Sheet		-	-
			Sheet		-	-

140 589 15 21 00

Dipstick

210 589 00 71 00

Hand pump

126 589 12 63 00

Funnel

129 589 00 91 00

Record plug

Referenced documents

ar2000d1140sd Drain coolant, fill up and check cooling system for leaks
ar2020d386509sd Disconnect/connect coolant hoses at radiator
ar2040d6800ng Remove/install fan shroud
ar2040d6800sd Remove/install fan shroud
ar2040d6800sf Remove/install fan shroud
ar2040d6800we Remove/install fan shroud
ar2700d027001a Top up automatic transmission after repair work or maintenance with automatic transmission fluid
ar2755d010001us Disconnect/connect automatic transmission oil lines on radiator
ar2755d1000we Remove/install automatic transmission fluid cooler
ar8330d5610sd Remove/install additional fan unit
ar8800d2115sd Remove/install front grille
ar8800d2115se Remove/install front grille
ar8800d2200sd Remove/install covering below front grille
as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.