P01.10-2960-09
Shown on model 204.002 |
1 | Electrical connection | 4 | Electrical connection | B28/8 | Differential pressure sensor (DPF) | ||
2 | Screw/bolt | 5 | Bracket | ||||
3 | Electrical connection | 6 | Screw/bolts |
P01.30-2362-09
Shown on model 204.002 |
7 | Partition wall | 11 | Sealing | 15 | Heat shield | ||
8 | Vacuum line | 12 | Electrical wiring harness | 16 | Nuts | ||
9 | Coolant hose | 13 | Expanding rivets | ||||
10 | Battery cover | 14 | Bracket |
P01.30-2349-08
Shown on model 204.002 |
17 | Flexible exhaust gas recirculation pipe | 20 | Cover | A | Sealing area | ||
18 | Screw/bolts | 21 | Screw/bolts | ||||
19 | Screw/bolts | 22 | Screw/bolts |
| Remove/install | ||
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Danger | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
1 | Remove cylinder head cover trim | ||
2 | Drain coolant at radiator |
| |
MODEL 172, 204, 207 | |||
MODEL 212 (except 212.098/298), 218, 221 | |||
Installation: | |||
3 | Remove air filter housing | ||
4 | Disconnect electrical connection (1) at differential pressure sensor (DPF) (B288) | ||
5 | Remove screw/bolt (2), loosen clamp and remove DPF differential pressure sensor (B28/8) from air filter housing bracket | The DPF differential pressure sensor (B288) remains on the catalytic converter diesel particulate filter unit. | |
Differential pressure sensor to bracket | |||
6 | Disconnect electrical connections (3, 4), unhook engine wiring harness from bracket (5) and place to one side | ||
7 | Remove screw/bolts (6) and remove air filter housing bracket at the rear | Screw/bolt, air filter bracket to cylinder head | |
8 | Remove sealing (11) on partition wall (7) | ||
9 | Unlock and detach vacuum line (8) on partition wall (7) | MODEL 172, 204, 207, 212, 218, 221 | |
10 | Disconnect coolant hose (9) on partition wall (7) | Henn coupling | |
Installation: Check coolant hose (9) and hose clamp for damage; replace if necessary. | |||
11.1 | Remove battery cover (10) | MODEL 172, 204, 207, 212, 218, 221 | |
11.2 | Remove covers for right air intake box and left battery device | MODEL 166 | |
12 | Unfasten electrical wiring harness (12) on partition wall (7) | MODEL 204, 207, 212, 218, 221 | |
For model 212.098/298 there are two electrical wiring harnesses (12) present. | |||
13 | Unscrew nuts (16), loosen retaining clamps all around and detach heat shield (15) from threaded pins on partition wall (7) | ||
14.1 | Remove expansion rivets (13), detach partition wall (7) somewhat in the area of the wiper linkage, remove screw/bolt on bracket (14) and remove partition wall (7) | MODEL 172, 204, 207, 212, 218, 221 | |
14.2 | Remove partition wall (7) | MODEL 166 | |
15 | Remove cylinder head cover | ||
16 | Remove heat shield over flexible exhaust gas recirculation pipe (17) | ||
17 | Remove screw/bolts (18, 19) and take off flexible exhaust gas recirculation pipe (17) | Installation: Replace screw/bolts (18) and seals. | |
Bolt, exhaust gas recirculation line to exhaust manifold | |||
Bolt, exhaust gas recirculation line to chain case cover | |||
18 | Remove screw/bolts (21) | Installation: Replace seal. | |
Bolt, exhaust gas recirculation line to chain case cover | |||
19 | Remove screw/bolts (22) | Chain case cover to cylinder head | |
20 | Pry off cover (20) | ||
| Clean | ||
21 | Clean sealing surfaces on cylinder head, cover (20), exhaust manifold and EGR line | | |
Installation: Install new seals on EGR line, flexible exhaust gas recirculation pipe (17) and cylinder head. | |||
22 | Install in the reverse order | ||
23 | Check cooling system for leaktightness |
| |
MODEL 172, 204, 207 | |||
MODEL 212, 218 | |||
MODEL 221 | |||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. | |
24 | Check leaktightness of fuel system and exhaust system in the area of the cylinder head and the cover (20) for a running engine |
Referenced documents
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ar0120p5014cd Remove/install cylinder head cover
- ar0910p1150cd Remove/install air filter housing
- ar0941p131101al Open and close coupling
- ar2000p1010cw Inspect cooling system for leaks
- ar2000p1010gq Inspect cooling system for leaks
- ar2000p1010oma Inspect cooling system for leaks
- ar2000p1010sx Inspect cooling system for leaks
- ar2000p1010sxd Inspect cooling system for leaks
- ar2000p1142cw Drain/pour in coolant
- ar2000p1142gq Drain/pour in coolant
- ar2000p1142oma Drain/pour in coolant
- as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0716z000101a Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure
- as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.