Replace coolant · ap2000p2080tx · Mercedes-Benz WIS

AP20.00-P-2080TX

Replace coolant

09.06.2016

Engine	113.967 in model 219.375
Engine	113.990 in model 219.376
Engine	272.943 in model 219.354
Engine	272.964 in model 219.356
Engine	272.985 in model 219.357
Engine	273.960 in model 219.372
Engine	642.920 in model 219.322

Modification notes

26.09.2014

Mischungsverhältnis Kühlmittel

BF20.00-P-1001-04A

1	Cap
2	Coolant expansion reservoir

P20.30-2206-11

	Remove
 Danger !	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
 Danger !	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on coolant		AH20.00-N-2080-01A
1	Switch off ignition
2	Open engine hood
			AR88.40-P-1000TX
	Check
3	Check coolant level		AP20.30-P-2050TX
	Remove
4.1	Remove bottom engine compartment paneling	ENGINE 113, 272, 273
			AR61.20-P-1105TX
4.2	Remove bottom sections of soundproofing	ENGINE 642
			AR94.30-P-5300TX
5	Drain coolant
		ENGINE 113	AR20.00-P-1142TY
		ENGINE 272, 273	AR20.00-P-1142TS
		ENGINE 642	AR20.00-P-1142TQ
	Install
6	Pour in coolant
		ENGINE 113	AR20.00-P-1142TY
		ENGINE 272, 273	AR20.00-P-1142TS
		ENGINE 642	AR20.00-P-1142TQ
		 An engine filled with type 30 antifreeze must not be filled later on with conventional coolant as per Sheet 325.0 or 325.2. Type 30 antifreeze may not be mixed with other antifreezes and it must be replaced every 3 years! Engine damage can occur otherwise.
		 A special antifreeze (type 30) is available for the "light alloy corrosion in cooling circuit" repair case. Indications of light alloy corrosion in the cooling circuit are:  Sludging or gel formation in cooling system  Engine overheating  Flow rate deficiency in cooler In these cases, a warning label (type 30) is to be attached in a well-visible spot on the coolant expansion reservoir (2).
		 Use type 30 antifreeze if warning label (type 30) is present on the coolant expansion reservoir (2).
		 Use only approved anti-corrosion and antifreeze agents.
		 Coolant mixing ratio	*BF20.00-P-1001-04A
		 ENGINE 113Cooling system	*BF20.00-P-1001-02K
		 ENGINE 272, 273Cooling system	*BF20.00-P-1001-02U
		 ENGINE 642Cooling system	*BF20.00-P-1001-02W
7	Seal coolant expansion reservoir (2) with cap (1)
8.1	Install lower engine compartment paneling	ENGINE 113, 272, 273
			AR61.20-P-1105TX
		 Install lower engine compartment paneling after all maintenance operations have been completed.
8.2	Install bottom section of soundproofing	ENGINE 642
			AR94.30-P-5300TX
		 Install lower noise encapsulation after all maintenance operations have been completed.
9	Close engine hood
			AR88.40-P-1000TX

 Cooling system

Number	Designation			Engine 113.967 in model 219	Engine 113.990
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liter	10,65	13,2
		Filling capacity of anticorrosion agent/antifreeze down to -37 °C	Liter	5,65	6,6
		Filling capacity of anticorrosion agent/antifreeze down to -45 °C	Liter	6,0	7,3
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation				Engine 272 in model 164, 211, 251 Engine 272.964 in model 219	Engine 272 in model 221 Engine 272.985 in model 219
BF20.00-P-1001-02U	Cooling system	Workshop replacement amount	Main circuit	Liter	 5,0	 8,0
			Low temperature circuit	Liter	-	-
		Antifreeze/water	Up to -37_°C		50/50	50/50
			As of -38_°C		55/45	55/45
			Specifications for Operating Fluids, Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
			Specifications for Operating Fluids, Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A
			Specifications for Operating Fluids, Sheet		-	-

 Cooling system

Number	Designation				Engine 273 in model 211, 219
BF20.00-P-1001-02U	Cooling system	Workshop replacement amount	Main circuit	Liter	 7,0
			Low temperature circuit	Liter	-
		Antifreeze/water	Up to -37_°C		50/50
			As of -38_°C		55/45
			Specifications for Operating Fluids, Sheet		BB00.40-P-0310-01A
			Specifications for Operating Fluids, Sheet		BB00.40-P-0325-00A
			Specifications for Operating Fluids, Sheet		-

 Cooling system

Number	Designation				Engine 642 in model 203, 209, 211, 219, 221
BF20.00-P-1001-02W	Cooling system	Workshop replacement amount	Main circuit	l	7,5
			Low-temperature circuit	l	-
		Antifreeze/water	Down to -37°C	%	50/50
			-38°C and below	%	55/45
			Sheet		BB00.40-P-0310-01A
			Sheet		BB00.40-P-0325-00A
			Sheet		BB00.40-P-0326-00A

 Coolant mixing ratio

Number	Designation				Engine all
BF20.00-P-1001-04A	Coolant mixing ratio	Antifreeze/water	Up to -37°C	%	50/50
			As of -38 °C	%	55/45
			Sheet		BB00.40-P-0310-01A
			Sheet		BB00.40-P-0325-00A
			Sheet		BB00.40-P-0326-00A

Referenced documents

ah2000n208001a Notes on coolant
ap2030p2050tx Check main circuit coolant level
ar2000p1142tq Drain/pour in coolant
ar2000p1142ts Drain, fill coolant
ar2000p1142ty Drain/pour in coolant
ar6120p1105tx Remove and install bottom engine compartment paneling
ar8840p1000tx Open engine hood, move to upright position and close
ar9430p5300tx Remove/install bottom parts of noise encapsulation
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.