ap2000d2080h

Replace coolant

Type ap · topic 20.00 · version 0306 · 2020-05-19

Applies to: Engine 271.9, 272.9, 642.8/9, 646.9, 651.9 in model 906 Engine 651.9 in model 900

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 646 (models 9**) · Series 651 (models 9**) · Series 900 · Series 906

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 646 (models 9**) · Series 651 (models 9**) · Series 900 · Series 906

Also applies to engines/gearboxes: 271 9**, 272 9**, 642 8**, 642 9**

AP20.00-D-2080H

Replace coolant

12.05.2020

Engine

271.9, 272.9, 642.8/9, 646.9, 651.9 in model 906

Engine

651.9 in model 900

Replace coolant
Replace coolant

Shown on ENGINE 646

1

Cap

2

Drain plug for radiator

N20.30-2059-01

N20.20-2051-01

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Remove

1

Check coolant expansion reservoir for leaktightness and condition

AP00.20-D-0052H

2

Check all coolant lines and hoses for leaks and condition

AP00.20-D-0051H

3

Unscrew cap (1)

4

Adjust heater control to maximum heat output

See owner's manual.

5

Lift/jack up vehicle

AR00.60-D-1000H

6

Drain coolant at the radiator drain plug (2)

AP20.00-D-2080-01H

7

Check cooling system for contamination

The old coolant and the corrosion residues must be completely flushed out. In the event of serious contamination, clean the cooling system subject to a separate order.

Install

8

Close radiator drain plug (2), evacuate cooling system with vacuum and fill

Service Information: Coolant

Model 900, 906

SI20.00-S-0001B

AP20.00-D-2080-01H

ENGINE 271, 272, coolantCoolant

*BF20.00-N-1001-01K

ENGINE 642, 646, 651, coolantCoolant

*BF20.00-N-1001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

9

Start engine and bleed cooling and heating system

Warm up engine at varying speeds. Replace coolant continuously up to the "Max." mark.

10

Turn off engine

11

Screw on cap (1)

12

Confirm replacement of coolant in the maintenance booklet or in the DSB

Engine cooling

Number

Designation

Engine 642.896/898/992/993

Engine 646.984/985/986/989/990

BF20.00-N-1001-01A

Coolant

Total filling capacity

Liter

10

9,5

Corrosion/antifreeze down to -37 °C

Liter

5

4,8

Corrosion/antifreeze down to -45 °C

Liter

5,5

5,2

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0325-06A

BB00.40-P-0325-06A

Sheet

BB00.40-P-0326-06A

BB00.40-P-0326-06A

Engine cooling

Number

Designation

Engine 651.955 in model 900
Engine 651.955/956/957 in model 906

BF20.00-N-1001-01A

Coolant

Total filling capacity

Liter

10

Corrosion/antifreeze down to -37 °C

Liter

4,8

Corrosion/antifreeze down to -45 °C

Liter

5,2

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0325-06A

Sheet

BB00.40-P-0326-06A

Engine cooling

Number

Designation

Engine 271.951 in model 906

Engine 272.979 in model 906

BF20.00-N-1001-01K

Coolant

Total filling capacity

Liter

7

7

Corrosion/antifreeze down to -37 °C

Liter

3,5

3,5

Corrosion/antifreeze down to -45 °C

Liter

3,9

3,9

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0325-06A

BB00.40-P-0325-06A

Sheet

BB00.40-P-0326-06A

BB00.40-P-0326-06A

Referenced documents