ad0761p5000c

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Trouble-shooting

Type ad · topic 07.61 · version 0104 · 2020-01-10

Applies to: Engine 104.941/943/944/991/994 as of 8/1/96 Engine 104.995 as of model year 1997 with code 494 (US version) with code 498 (Japanese version) with code 807 (Model year 1997) with code 808 (Model year 1998)

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.61 ME fuel injection/ ignition system

Also applies to engines/gearboxes: 104 941, 104 943, 104 944, 104 991, 104 994, 104 995

AD07.61-P-5000C

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Trouble-shooting

25.11.2019

Engine

104.941/943/944/991/994 as of 8/1/96

Engine

104.995

as of model year 1997

with code 494 (US version)

with code 498 (Japanese version)

with code 807 (Model year 1997)

with code 808 (Model year 1998)

Danger

Risk of death. Death may occur if body parts are drawn into rotating vehicle parts.

Do not insert your hand into rotating parts. Wear closed and snug-fitting work clothes. Secure area of rotating vehicle components against unauthorized access.

AS00.00-Z-0004-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

Notes on avoiding damage to ignition system

AH15.10-P-0002-01D

Connecting hand-held tester (HHT), reading fault memory

AD00.00-P-2000-03A

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Previous knowledge

AD07.61-P-2000C

Troubleshooting

Complaint

Possible cause

Notes

Remedy

Check engine actual values, menu item

Remedy/test step

Engine slow to start and accelerate

Injection valves actuation and injection duration




Hot film MAF sensor (B2/5)
Coolant temperature sensor (B11/4)
Ignition voltage too low
Unmetered air

3/11

AD07.61-P-6000-18B

AD07.61-P-6000-19C

AD07.61-P-6000-20C

AD07.61-P-6000-21C

AD07.61-P-6000-22C

AD07.61-P-6000-23C

2/11

AD07.61-P-6000-04C

4/11

AD07.61-P-6000-08A

-

AD07.61-P-6001-17C

-

Eliminate unmetered air

Engine fails to start

Power supply missing

Malfunction in drive authorization system (DAS)
Fuel pump (FP)
No compression pressure as oil pressure too high
Ignition voltage too low

-

AD07.61-P-6000-01C

AD07.61-P-6000-02C

Drive authorization 1/1

AD07.61-P-6000-34B

-

AD07.61-P-7001-03A

-

Check compression pressure/ oil pressure

AD07.61-P-6001-17C

-

Engine has rough idling

Camshaft timing

Injection valves actuation and injection duration




Unmetered air

3/11

AD07.61-P-6000-46A

AD07.61-P-6000-47A

3/11

AD07.61-P-6000-18B

AD07.61-P-6000-19C

AD07.61-P-6000-20C

AD07.61-P-6000-21C

AD07.61-P-6000-22C

AD07.61-P-6000-23C

-

Eliminate unmetered air

Poor engine output

Catalytic converter has too low flow rate


Lambda sensor upstream of catalytic converter

Coolant temperature sensor (B11/4)
Hot film MAF sensor (B2/5)
Camshaft timing

-

Check exhaust gas back pressure, see DMAN Engine, Index A "Engine output"

AD07.61-P-6000-42A

AD07.61-P-6000-43A

8/11

AD07.61-P-6000-08A

AD07.61-P-6000-04C

4/11

AD07.61-P-6000-46A

2/11

AD07.61-P-6000-47A

3/11

Engine runs irregularly (shakes)

Injection valves actuation and injection duration




Injection valves leaky, spray pattern
Lambda sensor upstream of catalytic converter (G3/2)

Ignition voltage too low
Compression pressure of one or more cylinders too low
Unmetered air
Exhaust gas recirculation valve leaky/jams

3/11

AD07.61-P-6000-18B

AD07.61-P-6000-19C

AD07.61-P-6000-20C

AD07.61-P-6000-21C

AD07.61-P-6000-22C

AD07.61-P-6000-23C

-

AD07.61-P-7002-02A

8/11

AD07.61-P-6000-42A

AD07.61-P-6000-43A

-

AD07.61-P-6001-17C

-

Check compression pressure

Eliminate unmetered air

-

Check exhaust gas recirculation valve

-

Engine runs irregularly (misfire)

Ignition voltage too low
Hot film MAF sensor (B2/5)

-

AD07.61-P-6001-17C

2/11

AD07.61-P-6000-04C

Engine surges after cold start

Unmetered air

-

Eliminate unmetered air

Transition fault in warm-up

Coolant temperature sensor (B11/4)
Hot film MAF sensor (B2/5)
Unmetered air

4/11

AD07.61-P-6000-08A

2/11

AD07.61-P-6000-04C

-

Eliminate unmetered air

Transition fault in warm-up/poor fuel economy

Lambda sensor upstream of catalytic converter (G3/2)

Purge control valve (Y58/1) constantly open (jams)

8/11

AD07.61-P-6000-42A

AD07.61-P-6000-43A

4/11

AD07.61-P-6000-29B

AD07.61-P-6000-30B

Engine jerks

Hot film MAF sensor (B2/5)
Ignition voltage too low
Lambda sensor upstream of catalytic converter (G3/2)

2/11

AD07.61-P-6000-04C

-

AD07.61-P-6001-17C

8/11

AD07.61-P-6000-42A

AD07.61-P-6000-43A

Electronic accelerator is in limp-home function

Set value potentiometer in pedal value sensor

Actual value potentiometer in actuator

5/11

AD07.61-P-6002-08A

AD07.61-P-6002-09A

5/11

AD07.61-P-6002-03B

Referenced documents