ar6000p1105lf

Perform initial accident diagnosis

Type ar · emne 60.00 · version 0303 · 2019-12-04

Gælder for: Model 217 Model 222

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 3 Karrosseri › 60 Karrosseri generelt › 60.00 Generelt — Serie 217 · Serie 222

EinPAS 45 Data/information › 45.10 hele bilen › 45.10.20 hele bilen — Serie 217 · Serie 222

AR60.00-P-1105LF

Perform initial accident diagnosis

03.12.2019

Model

217

Model

222

Modification notes

27.04.2016

Soft top to soft top compartment lid

Model 217.4

BE60.00-P-1022-01DA

Warning

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.

AS00.00-Z-0001-01A

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.

No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Evaluating steering gear when repairing accident vehicles

AH46.20-P-9409-01A

Note on working on aluminum components and vehicles

AH60.00-P-0034-01LF

Preparation

1

Print out check list for damage diagnosis and document following tests

Model 217
Model 222

Model 222

OF60.00-P-1000-01LF

Checking outer sides of vehicle

2

Check outer side of vehicle in visible area for damage

Model 217
Model 222

Model 222

AP60.00-P-0050LF

3

Check gap dimensions


Model 217

AR60.00-P-0700-01LC

Model 222

AR60.00-P-0700-01LF

Model 217.4Soft top to windshield frame

*BE60.00-P-1023-01DA

Model 217.4Soft top to soft top compartment lid

*BE60.00-P-1022-01DA

Model 217.4Soft top compartment lid to trunk lid

*BE60.00-P-1021-01DA

Model 217.4Soft top compartment lid to rear fender

*BE60.00-P-1020-01DA

Model 217Taillamp to trunk lid

*BE60.00-P-1019-01DA

Model 217Outside of taillamp to inside of taillamp

*BE60.00-P-1018-01DA

Model 217Taillamp to bumper

*BE60.00-P-1017-01DA

Model 217Front door window to rear side window

*BE60.00-P-1016-01DA

Model 217Cover for longitudinal member to rear fender

*BE60.00-P-1015-01DA

Model 217Bumper to headlamp

*BE60.00-P-1014-01DA

Model 217Engine hood to bumper

*BE60.00-P-1013-01DA

Model 217Protrusion - bumper/engine hood

*BE60.00-P-1012-01DA

Model 217Fuel filler flap

*BE60.00-P-1011-01DA

Model 217Trunk lid to bumper

*BE60.00-P-1010-01DA

Model 217Trunk lid to bumper

*BE60.00-P-1009-01DA

Model 217Rear fender to taillamp

*BE60.00-P-1008-01DA

Model 217Trunk lid to rear fender

*BE60.00-P-1007-01DA

Model 217Longitudinal member panel to front door

*BE60.00-P-1006-01DA

Model 217Front door to sidewall

*BE60.00-P-1005-01DA

Model 217Front door to fender

*BE60.00-P-1004-01DA

Model 217Engine hood to fender

*BE60.00-P-1003-01DA

Model 217Engine hood to fender

*BE60.00-P-1002-01DA

Model 222Engine hood to fender

*BE60.00-P-1003-01BA

Model 222Engine hood to fender

*BE60.00-P-1002-01BA

Model 222Protrusion of radiator trim/engine hood

*BE60.00-P-1006-01BA

Model 222Engine hood to bumper

*BE60.00-P-1007-01BA

Model 222Engine hood to headlamp

*BE60.00-P-1004-01BA

Model 222Bumper to headlamp

*BE60.00-P-1008-01BA

Model 222Front/rear door to roof paneling, side

*BE60.00-P-1009-01BA

Model 222Front door to fender

*BE60.00-P-1010-01BA

Model 222Front door to rear door

*BE60.00-P-1011-01BA

Model 222Rear door to side section, bottom

*BE60.00-P-1012-01BA

Model 222Front door cover to rear door cover

*BE60.00-P-1013-01BA

Model 222Trunk lid to rear fender at top

*BE60.00-P-1014-01BA

Model 222Taillamp to bumper

*BE60.00-P-1015-01BA

Model 222Trunk lid to bumper

*BE60.00-P-1016-01BA

Model 222Trunk lid to bumper

*BE60.00-P-1017-01BA

Model 222Rear fender to taillamp

*BE60.00-P-1018-01BA

Model 222Fuel filler flap

*BE60.00-P-1019-01BA

Check chassis components/vehicle underside

4

Check all visible parts of vehicle underside for damage and leaks

Model 217

AP00.20-P-0054C

Model 222

AP00.20-P-0054J

5

Check tires for damage and condition

AP40.10-P-4051EW

6

Check disk wheels for damage and condition

Topical note

Information on tires / rims

AH40.10-P-9411-01A

7

Perform wheel alignment check

If required and if chassis components are replaced.

AR40.20-P-0200LF

8

Document wheel alignment check

If wheel alignment check is performed.

OF40.20-P-3000-01B

Visual inspection for structural components

9

Before visually inspecting structural components, remove corresponding detachable parts

10

Visually check structural components on front end

AR62.10-P-1101-01LF


If cracks, folds and /or deformation (exception) are present, always replace corresponding components.
Otherwise the required minimum strength of the structural components is not ensured.

Exception, only if deformed:
Longitudinal member (extruded) straigthenable up to a point.
Upper front longitudinal member straightenable.

Measuring structural components

11

Before visually inspecting structural components, remove corresponding detachable parts

12

Measure front end on structural components

Model 217
Model 222

Checklist for damage diagnosis in the event of an accident, form

Model 222

OF60.00-P-1000-01LF

AR62.10-P-1110-02LF

000 588 01 23 00 Body straightening system

WS60.00-P-0023K


If cracks, folds and /or deformation (exception) are present always replace corresponding component.
Otherwise the required minimum strength of the structural components is not ensured.

Exception, only if deformed:
Longitudinal member (extruded) straigthenable up to a point.
Upper front longitudinal member straightenable.

Measuring structural components, only in combination with required electronic measuring systems.

Nominal value tolerance range for measuring structural components, see "Check list for damage diagnosis in event of accident"

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1002-01BA

Engine hood to fender

Dimension "A"

mm

3 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1002-01DA

Engine hood to fender

Dimension "F3/F3A"

mm

3,5 (1,0)

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1003-01BA

Engine hood to fender

Dimension "A1"

mm

4 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1003-01DA

Engine hood to fender

Dimension "F3B"

mm

4,5 (1,0)

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1004-01BA

Engine hood to headlamp

Dimension "B"

mm

3,5 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1004-01DA

Front door to fender

Dimension "F4"

mm

4,0 (1,0)

3,0 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1005-01DA

Front door to sidewall

Dimension "F6"

mm

3,5 (1,0)

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1006-01BA

Protrusion of radiator trim/engine hood

Dimension "C"

mm

1 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1006-01DA

Longitudinal member panel to front door

Dimension "F7"

mm

5,0 (1,0)

5,0 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1007-01BA

Engine hood to bumper

Dimension "D"

mm

3,5 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1007-01DA

Trunk lid to rear fender

Dimension "F8/F8B"

mm

3,5 (1,0)

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1008-01BA

Bumper to headlamp

Dimension "E"

mm

2,5 (–1,5/+1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1008-01DA

Rear fender to taillamp

Dimension "F9C"

mm

1,0 (0,5)

1,0 (0,5)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1009-01BA

Front/rear door to roof paneling, side

Dimension "F"

mm

4,5 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1009-01DA

Trunk lid to bumper

Dimension "F10"

mm

5,0 (+1,0/-0,5)

5,0 (+1,0/-0,5)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1010-01BA

Front door to fender

Dimension "G"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1010-01DA

Trunk lid to bumper

Dimension "F10A"

mm

3,5 (+1,5/-1,0)

3,5 (+1,5/-1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1011-01BA

Front door to rear door

Dimension "H"

mm

4,5 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1011-01DA

Fuel filler flap

Dimension "F11"

mm

2,0 (0,5)

2,0 (0,5)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1012-01BA

Rear door to side section, bottom

Dimension "I"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1012-01DA

Protrusion - bumper/engine hood

Dimension "F20A"

mm

1,0 (1,0)

1,0 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1013-01BA

Front door cover to rear door cover

Dimension "J"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1013-01DA

Engine hood to bumper

Dimension "F20A/F20C"

mm

3,5 (1,0)

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1014-01BA

Trunk lid to rear fender at top

Dimension "K"

mm

3,5 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1014-01DA

Bumper to headlamp

Dimension "F26A7/F26B"

mm

2,5 (-1,5/+1,0)

2,5 (-1,5/+1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1015-01BA

Taillamp to bumper

Dimension "L"

mm

2 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1015-01DA

Cover for longitudinal member to rear fender

Dimension "F36A"

mm

4,0 (1,0)

4,0 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1016-01BA

Trunk lid to bumper

Dimension "M"

mm

4,5 (1)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1016-01DA

Front door window to rear side window

Dimension "F57"

mm

7,5 (1,0)

8,0 (0,5)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1017-01BA

Trunk lid to bumper

Dimension "M1"

mm

5 (+2,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1017-01DA

Taillamp to bumper

Dimension "F162A"

mm

1,5 (1,0)

1,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1018-01BA

Rear fender to taillamp

Dimension "N"

mm

1 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1018-01DA

Outside of taillamp to inside of taillamp

Dimension "F164"

mm

3,5 (1,0)

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1019-01BA

Fuel filler flap

Dimension "O"

mm

2 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 217.3

Model 217.4

BE60.00-P-1019-01DA

Taillamp to trunk lid

Dimension "F167B"

mm

1,5 (1,0)

1,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 217.4

BE60.00-P-1020-01DA

Soft top compartment lid to rear fender

Dimension "F137a"

mm

3,5 (1,0)

For picture, see

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 217.4

BE60.00-P-1021-01DA

Soft top compartment lid to trunk lid

Dimension "F177"

mm

5,0 (+1,0/-0,5)

For picture, see

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 217.4

BE60.00-P-1022-01DA

Soft top to soft top compartment lid

Dimension "F138"

mm

4,0 (1,5)

For picture, see

AR60.00-P-0700-01LC

Check values for gap dimensions

Number

Designation

Model 217.4

BE60.00-P-1023-01DA

Soft top to windshield frame

Dimension "F133a"

mm

11,0 (1,5)

For picture, see

AR60.00-P-0700-01LC

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