Warning | Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension | Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on battery | ||
Evaluating steering gear when repairing accident vehicles | |||
Note on working on aluminum components and vehicles | |||
Preparation | |||
1 | Print out check list for damage diagnosis and document following tests | Model 217 | |
| Model 222 | ||
Checking outer sides of vehicle | |||
2 | Check outer side of vehicle in visible area for damage | Model 217 | |
| Model 222 | ||
3 | Check gap dimensions |
| |
Model 222 | |||
Model 217.4Soft top to windshield frame | |||
Model 217.4Soft top to soft top compartment lid | |||
Model 217.4Soft top compartment lid to trunk lid | |||
Model 217.4Soft top compartment lid to rear fender | |||
Model 217Taillamp to trunk lid | |||
Model 217Outside of taillamp to inside of taillamp | |||
Model 217Taillamp to bumper | |||
Model 217Front door window to rear side window | |||
Model 217Cover for longitudinal member to rear fender | |||
Model 217Bumper to headlamp | |||
Model 217Engine hood to bumper | |||
Model 217Protrusion - bumper/engine hood | |||
Model 217Fuel filler flap | |||
Model 217Trunk lid to bumper | |||
Model 217Trunk lid to bumper | |||
Model 217Rear fender to taillamp | |||
Model 217Trunk lid to rear fender | |||
Model 217Longitudinal member panel to front door | |||
Model 217Front door to sidewall | |||
Model 217Front door to fender | |||
Model 217Engine hood to fender | |||
Model 217Engine hood to fender | |||
Model 222Engine hood to fender | |||
Model 222Engine hood to fender | |||
Model 222Protrusion of radiator trim/engine hood | |||
Model 222Engine hood to bumper | |||
Model 222Engine hood to headlamp | |||
Model 222Bumper to headlamp | |||
Model 222Front/rear door to roof paneling, side | |||
Model 222Front door to fender | |||
Model 222Front door to rear door | |||
Model 222Rear door to side section, bottom | |||
Model 222Front door cover to rear door cover | |||
Model 222Trunk lid to rear fender at top | |||
Model 222Taillamp to bumper | |||
Model 222Trunk lid to bumper | |||
Model 222Trunk lid to bumper | |||
Model 222Rear fender to taillamp | |||
Model 222Fuel filler flap | |||
Check chassis components/vehicle underside | |||
4 | Check all visible parts of vehicle underside for damage and leaks | ||
| Model 217 | ||
| Model 222 | ||
5 | Check tires for damage and condition | ||
| |||
6 | Check disk wheels for damage and condition | ||
Topical note | Information on tires / rims | ||
7 | Perform wheel alignment check | If required and if chassis components are replaced. | |
8 | Document wheel alignment check | If wheel alignment check is performed. | |
| |||
Visual inspection for structural components | |||
9 | Before visually inspecting structural components, remove corresponding detachable parts | ||
10 | Visually check structural components on front end | ||
| |||
Exception, only if deformed: | |||
Measuring structural components | |||
11 | Before visually inspecting structural components, remove corresponding detachable parts | ||
12 | Measure front end on structural components | Model 217 | |
| Checklist for damage diagnosis in the event of an accident, form | Model 222 | |
| 000 588 01 23 00 Body straightening system | ||
| |||
Exception, only if deformed: | |||
Measuring structural components, only in combination with required electronic measuring systems. | |||
Nominal value tolerance range for measuring structural components, see "Check list for damage diagnosis in event of accident" |
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