ap4720d0780d

Replace fuel filter

Type ap · emne 47.20 · version 0305 · 2011-08-29

Gælder for: ENGINE 611.980 in MODEL 638 except CODE (KL5) Fuel filter with water separator ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 except CODE (KL5) Fuel filter with water separator ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 except CODE (KL5) Fuel filter with water separator ENGINE 611.983 in MODEL 690.6, 903, 904 except CODE (KL5) Fuel filter with water separator ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 47 Brændstofsystem, energiforsyning drivline › 47.20 Brændstofpumpe, filter — Serie 611 (modeller 980, 981, 983, 987) · Serie 638 · Serie 647 (modeller 981) · Serie 690 (modeller 6**) · Serie 901 (modeller 6**) · Serie 902 (modeller 6**) · Serie 903 · Serie 904 · Serie 905 (modeller 6**)

EinPAS 16 Brændstof-/energiforsyning motor › 16.10 Brændstofforsyning › 16.10.41 filter/vandudskiller — Serie 611 (modeller 980, 981, 983, 987) · Serie 638 · Serie 647 (modeller 981) · Serie 690 (modeller 6**) · Serie 901 (modeller 6**) · Serie 902 (modeller 6**) · Serie 903 · Serie 904 · Serie 905 (modeller 6**)

Gælder også for motorer/gearkasser: 612 981

AP47.20-D-0780D

Replace fuel filter

23.8.11

ENGINE 611.980 in MODEL 638 except CODE (KL5) Fuel filter with water separator

ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 except CODE (KL5) Fuel filter with water separator

ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 except CODE (KL5) Fuel filter with water separator

ENGINE 611.983 in MODEL 690.6, 903, 904 except CODE (KL5) Fuel filter with water separator

ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7

ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7

ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 /66
with CODE (ZU8) National version for USA
except CODE (KL5) Fuel filter with water separator

ENGINE 647.981 in MODEL 903.61 /62 /66 /67, 904.61 /62 /66
with CODE (ZU9) National version for Mexico
except CODE (KL5) Fuel filter with water separator

ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 /66
with CODE (ZU7) National version for Canada
except CODE (KL5) Fuel filter with water separator

Replace fuel filter

N47.20-2037-11

Shown on model 638

1 Fuel filter

2 Fuel outlet line

3 Fuel inlet line

4 Preheating valve

5 Clamping bolt

Remove/install

Danger!

Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure

Keep all ignition sources out of hazard area.

Do not carry out any work on system when it is pressurized.

AS07.16-Z-0001-01A

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

1

Disconnect connector of fuel outlet line (2) from fuel filter (1)

Pay attention to removal and installation instructions for connector. Collect escaping fuel.

AP47.25-D-0780-01A

Installation: On model 638 with engine 611.980, connect the fuel outlet line (2) after bleeding the low-pressure fuel circuit.

2

Loosen hose clamp of fuel inlet line (3) and disconnect

Collect escaping fuel.

3

Unscrew mounting screw on preheating valve (4)

*BA47.20-N-1003-02F

4

Move preheating valve (4) out of locking arm and pull off

5

Pull fuel filter (1) out of bracket

To do so, undo the clamp bolt (5).

Installation: Fill new fuel filter (1) with fuel before installation.

*BA47.20-N-1002-02F

*BA47.20-N-1005-02F

6

Install in the reverse order

7

Bleed low pressure fuel circuit

ENGINE 611.981/983/987, 612.981

AR07.16-D-0100A

Bleed low pressure fuel circuit

Engine 611.980

AR07.16-S-0100A

Checking

8

Check leaktightness of fuel filter (1)

Start the engine and run in neutral.

Fuel filter

Number

Designation

Engine 611.980/981/983/987 without
code KL5,
612.981 without code KL5

Engine 612.981
in model
WD1/WD2/
WD3/WD6/
WD7/XD1/
XD2/XD3/
XD4/XD5/
XD6/XD7/
YD1/YD2/
YD3/YD4/
YD5/YD6/
YD7

Engine
647.981

BA47.20-N-1002-02F

Clamping bolt to bracket

Nm

6

6

-

BA47.20-N-1003-02F

Mounting bolt for preheating valve

Nm

1.5

1.5

-

BA47.20-N-1005-02F

Bolt, hose clamp to fuel filter

Nm

-

-

8

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