Retrofit door catches on rear-end doors

AZ72.20-D-0004TS

Retrofit door catches on rear-end doors

12.12.2019

Model

907.6/7

Model

910.6

Modification notes

15.07.2019

Method extended and document contents adapted.

Operation steps 1 to 16

15.07.2019

Method modified

Operation step 17

AZ72.20-D-0004-01TS

Shown on left side of vehicle

1

Door catch

3

Bracket

4

Rear-end door

8

Nuts

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Preparatory activity

1

Create a "TIPS case."

Model 907.6/7
with code W54 (2-wing rear-end door, 270 degrees)
Model 910.6
with code W54 (2-wing rear-end door, 270 degrees)
If the door checks (1) are retrofitted in response to complaints.



Remove

2

Open rear-end doors (4) and bring to catch position 90°.

3.1

Remove door trims from the rear-end doors (4).

Model 907.6/7
with code VA5 (Fully lined hinged rear doors)



AR72.20-D-6615TS

3.2

Remove bottom door trims from the rear-end doors (4).

Model 907.6
except code VA5 (Fully lined hinged rear doors)
Model 910.6



AR72.20-D-6619TS

4

Remove D-pillar trims.



Model 907.6
with code V08 (Range of parts, roof lining for bodybuilders)
Model 907.6
with code V36 (Panelling under roof)
Model 907.7

AR68.30-D-4497TSR

5.1

Remove trims of the rear side walls.

Model 907.6
with code V21 (Interior panelling luxury)
Model 907.7



AR68.30-D-1208TSR

5.2

Remove rear bottom side load compartment trim.

Model 907.6, 910.6
with code VA1 (Panelling in load comp. up to belt rail standard)
Model 907.6, 910.6
with code VA3 (Interior trim, cargo bay to roof height, washable)
Model 907.6
with code V25 (Basic panelling in load compart. up to belt rail)
Model 907.6
with code VA2 (Load space int. trim up to roof (wood))
Model 910.6
with code VA2 (Load space int. trim up to roof (wood))



AR68.30-D-1185TS



Install

6

Retrofit brackets (3) for door catches (1) to the rear-end doors (4).

AZ72.20-D-0004-01TS

 Commercially available devices/tools
Electric or pneumatic squeeze gun
Hand drill
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

 M6

*BA00.10-N-1002-01A

7

Add cavity preservation to bottom area of the rear-end doors (4).



AR97.20-D-1500TS

8

Retrofit (1) door catches.

 To do this, align the door checks (1) centrally with the brackets (3) and attach nuts (8).

 M6

*BA00.10-N-1002-01A

9

Process trims of the rear-end doors (4) subsequently.

Model 907.6
with code VA5 (Fully lined hinged rear doors)
Model 907.7

AZ72.20-D-0004-02TS

Masking tape

*BR00.45-Z-1026-07A

Cleaner

*BR00.45-Z-1025-04A

10

Process D-pillar trims subsequently.

Model 907.6
with code V08 (Range of parts, roof lining for bodybuilders)
Model 907.6
with code V36 (Panelling under roof)
Model 907.7

AZ72.20-D-0004-03TS

Masking tape

*BR00.45-Z-1026-07A

Cleaner

*BR00.45-Z-1025-04A

11

Process side wall or load compartment trims subsequently.

Model 907.6, 910.6
with code V21 (Interior panelling luxury)
Model 907.6, 910.6
with code VA1 (Panelling in load comp. up to belt rail standard)
Model 907.6, 910.6
with code VA3 (Interior trim, cargo bay to roof height, washable)
Model 907.6
with code V25 (Basic panelling in load compart. up to belt rail)
Model 907.6
with code VA2 (Load space int. trim up to roof (wood))
Model 907.7
Model 910.6
with code VA2 (Load space int. trim up to roof (wood))

AZ72.20-D-0004-04TS

Masking tape

*BR00.45-Z-1026-07A

Cleaner

*BR00.45-Z-1025-04A

12.1

Install rear trims of the side walls.

Model 907.6
with code V21 (Interior panelling luxury)
Model 907.7



AR68.30-D-1208TSR

12.2

Install rear bottom side load compartment trim.

Model 907.6, 910.6
with code VA1 (Panelling in load comp. up to belt rail standard)
Model 907.6, 910.6
with code VA3 (Interior trim, cargo bay to roof height, washable)
Model 907.6
with code V25 (Basic panelling in load compart. up to belt rail)
Model 907.6
with code VA2 (Load space int. trim up to roof (wood))
Model 910.6
with code VA2 (Load space int. trim up to roof (wood))



AR68.30-D-1185TS

13

Install D-pillar trims.



Model 907.6
with code V08 (Range of parts, roof lining for bodybuilders)
Model 907.6
with code V36 (Panelling under roof)
Model 907.7

AR68.30-D-4497TSR

14.1

Install door trims on the rear-end doors (4).

Model 907.6/7
with code VA5 (Fully lined hinged rear doors)



AR72.20-D-6615TS

14.2

Install bottom door trims on the rear-end doors (4).

Model 907.6/7
except code VA5 (Fully lined hinged rear doors)
Model 910.6



AR72.20-D-6619TS

15

Enter special equipment into online vehicle data card.

 Attach note "Door catch retrofitted as per AZ72.20-D-0004TS" unter field organization texts to KG72.



Check

16

Perform function check of the door checks (1).

 To do this, open respective rear-end door (4) until the door check engages (1) and close it again.

 Ensure that the door checks (1) do not make contact with any trim parts when opening and closing the rear-end doors (4).

If the door checks (1) make contact with trim parts,



rework the cutouts of the affected trim parts with files once again.

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

Repair materials

Number

Designation

Order number

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71

BR00.45-Z-1026-07A

Masking tape

–

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Parts ordering note

Part no.

Designation

Quantity

A 906 760 03 28

Door catch with clamping spring

2

A 906 630 02 36

Reinforcement (D-pillar)

2

A 906 760 04 28

Bracket (door catch on D-pillar)

2

N 000000 001145

Screw (door catch bracket on D-pillar)

8

A 906 740 08 06

Reinforcement (rear-end door, left)

1

A 906 740 09 06

Reinforcement (rear-end door, right)

1

N 304017 006019

Screw M6x25 mm (inner reinforcement on rear-end door)

6

N 304032 006004

Nut M6 (inner reinforcement on rear-end door and bonding assembly)

12

N 000000 003260

Washer

6

N 910113 006001

Self-locking nut M6 (door catch on rear-end door)

6

A 000 989 49 05

Apply 1-component adhesive

1