az7220d000401ts

Retrofit door check with reinforcement on rear-end doors

Typ az · téma 72.20 · verze 0200 · 2020-02-10

Platí pro: Model 907.6/7 Model 910.6

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 3 Nástavba › 72 Dveře › 72.20 Dveře zadní stěny, zadní čelní dveře — Řada 907 (modely 6**, 7**) · Řada 910 (modely 6**)

EinPAS 35 Karoserie/rám/montované díly › 35.35 Dveře › 35.35.3 Dodatečná montáž/přemontování — Řada 907 (modely 6**, 7**) · Řada 910 (modely 6**)

AZ72.20-D-0004-01TS

Retrofit door check with reinforcement on rear-end doors

Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Model

907.6/7

Model

910.6

Modification notes

15.07.2019

Method modified

Operation step 17

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

The next steps are shown on the left side of the vehicle and must be performed in the same way on the right side of the vehicle.

Retrofit door check with reinforcement on rear-end doors

1

Door catch

2

Reinforcement

3

Bracket

5

Reinforcement

6

Bolts

7

Nuts

8

Nuts

9

Bolts

10

Shims

11

Nuts

D72.20-A010-06

Retrofit door check with reinforcement on rear-end doors

1

Clean D-pillar in the installation area from the inside.


Bonding surface must be absolutely free of dust and grease.
Otherwise, a sufficient degree of adhesion cannot be assured.


Use the cleaner from the adhesive kit of the 1-component adhesive.



2

Apply primer in the hatched area on the reinforcement (2).


Use primer from the adhesive kit of the 1-component adhesive.


D72.20-A008-06

3

Apply 1-component adhesive in the hatched area to the reinforcement (2).

Apply a thin layer of 1-component adhesive.
The 1-component adhesive is applied for the correct alignment of the reinforcement (2).

Commercially available devices/tools
Electric or pneumatic squeeze gun

4

Insert reinforcement (2) through the opening in the D-pillar, align with holes in the D-pillar, position bracket (3) on the D-pillar, and screw in screws (9)   .

Retrofit door check with reinforcement on rear-end doors

5

Attach door catch (1) as shown and align centrally (arrow D).



6

Fit door catch (1) on the rear-end door (4) and align flush with the edge.


To do this, hold rear-end door (4) in catch position 90° with pressure point in the closing direction.



7

Mark holes (arrows A, B, C) for drilling.


To do this, hold rear-end door (4) in catch position 90° with pressure point in the closing direction.



8

Fold door catch (1) forward.


D72.20-A004-06

Retrofit door check with reinforcement on rear-end doors

9

Drill holes with a diameter of 6.5 mm (area A).


Commercially available devices/tools
Hand drill



10

Deburr holes (area A).



11

Remove drilling chips/shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner


D72.20-A007-01

12

Apply zinc dust paint to the holes (area A).

13

Clean rear-end door (4) from the inside in the area of the holes.

Bonding surface must be absolutely free of dust and grease.
Otherwise, a sufficient degree of adhesion cannot be assured.

Use the cleaner from the adhesive kit of the 1-component adhesive.

Retrofit door check with reinforcement on rear-end doors

14

Screw screws (6) into reinforcement (5).



15

Screw nuts (7) onto screws (6).



16

Remove screws (6) until the dimension (b) is reached.



17

Counterhold screws (6) and tighten nuts (7)   .


b

Dimension (11 mm)

D72.20-A006-12

Retrofit door check with reinforcement on rear-end doors

18

Clean reinforcement (5) in the hatched area.


Bonding surface must be absolutely free of dust and grease.
Otherwise, a sufficient degree of adhesion cannot be assured.


Use the cleaner from the adhesive kit of the 1-component adhesive.



19

Apply primer in the hatched area on the reinforcement (5).


Use primer from the adhesive kit of the 1-component adhesive.


D72.20-A012-06

20

Apply 1-component adhesive in the hatched area to the reinforcement (5).

For each reinforcement (5) use up approx. half of the content of the cartridge.

Commercially available devices/tools
Electric or pneumatic squeeze gun

21

Install reinforcement (5) in the rear-end door (4).

To do this, carefully insert reinforcement (5) through the opening (arrow E) in the rear-end door (4).

22

Position washers (10) together with nuts (11) as shown and tighten nuts (11) slightly by hand.

Tighten nuts (11) evenly.
The nuts (11) are used for mounting only during the curing time of the 1-component adhesive.

23

Remove nuts (11) after the curing time of the 1-component adhesive and remove washers (10).

Curing time of 1-component adhesive at least 2 h.

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