ar2610b0020d

Remove/install transmission

Typ ar · téma 26.10 · verze 0102 · 2020-08-14

Platí pro: Transmission 712.623, 715.054 -

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 2 Podvozek › 26 Mechanická převodovka › 26.10 Převodovka kompletní

EinPAS 17 Hnací ústrojí/náprava › 17.20 Převodovka › 17.20.80 Kompletní převodovka

Platí také pro motory/převodovky: 712 623, 715 054

AR26.10-B-0020D

Remove/install transmission

04.08.2020

Transmission

712.623, 715.054

-

Remove/install transmission

W26.10-0031-09

1

Thermal protection plate

9

Tachometer transmitter connector

2

Clamp

10

Clutch slave cylinder

3

Exhaust manifold

11

Reverse speed light switch connector

4

Bolt

12

Neutral switch connector

5

Gearbox lever

13

Front part's fastening bolts

6

Assembly orifices' protection

14

Exhaust tubes' supports

7

Gearbox fastening bolts

8

Transmission shaft to the power takeoff

Flechas

Assemblage orifices of the exhaust unit's floor plate

Danger

Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.

No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Remove/install

1

Remove the batteries

In vehicles with steering wheel at the right side.

Topical note

Notes on battery

AH54.10-P-0001-01A

2

Remove the right side seat together with the console

3

Remove the maintenance cover

4

Unfasten the thermal protection plate (1) from the upper part of the exhaust manifold

5

Unfasten the clamp (2) from the exhaust tubes (3)

6

Remove the gear lever (5)

Control lever screw on transmission

*BA26.60-B-1004-01E

7

Remove the right mat

8

Remove the protections (6) of the assemblage orifices (indicated by the arrows)

9

Remove the sound isolation coating

10

Remove from the gearbox the exhaust tubes support (14) and put the tubes aside (3)

11

Remove transmission shaft


Transmission 712.623, 715.054 in model 368, 382.0, 384.0/2-

AR41.10-B-0050A

12

Remove the gearbox transmission shaft and the transmission shaft's intermediate bearing

In the vehicles equipped with split transmission shafts.

Transmission 712.623, 715.054 in model 368, 382.0, 384.0/2-

AR41.10-B-0050A

13.1

Remove the transmission shaft (8) at the power takeoff

For vehicles with codes NM0; NM1; NM4; NM5; NN2.

13.2

Remove the power takeoff connections

Transmission 712.623, 715.054

14

Remove the tachometer connection seal (9) and disconnect it from the power takeoff

Seal again the tachometer transmitter connection.

15

Disconnect the Neutral position switch wires (12) and the reverse speed light switch (11)

16

Remove the clutch receiving cylinder (10)

Transmission 712.623 in model 368.0/1 with engine 904.973
Transmission 712.623 in model 384.0 with engine 904.920/968
Transmission 712.623 in model 694.0
Transmission 712.623, 715.054 in model 382.1 with engine 904.945/962
Transmission 715.054 in model 384.0 with engine 377.9
Transmission 715.054 in model 693.0/1, 694.0Clutch slave cylinder in the gearbox

*BA25.20-B-1002-01E

17

Support the engine safely

18

Support the gearbox safely

19

Remove the screws (7)

Hold the bolts from below with a tubular wrench and from above with the help of another person, unfasten them through the assemblage orifices.

Transmission 712.623 in model 368, 382, 384
Transmission 712.623 in model 693, 694
Transmission 715.054 in model 382, 384
Transmission 715.054 in model 693, 694Engine gearbox

*BA26.10-B-1001-01B

20

Unscrew the bolts (13) and remove the gearbox, lifting it

Lower the gearbox a little together with the engine, remove the box backwards and lower it.

Grease, DB supply specification 6811.00.20 - Class 266.2

*BR00.45-Z-1106-06A

Transmission 712.623 in model 368, 382, 384
Transmission 712.623 in model 693, 694
Transmission 715.054 in model 382, 384
Transmission 715.054 in model 693, 694Supporting bracket in the gearbox

*BA26.10-B-1002-01B

21

Install in reverse order

22

Bleed the air of the power takeoff hydraulic actuation

In vehicles equipped with power takeoff.

23

Check the gearbox oil level

Transmission 715.054 in model 693, 694

AP26.00-B-2601B

24

Check the operation and sealing all around the gearbox

Clutch drive

Number

Designation

Vehicles 368.0/1, 382.0/1, 384.0/2, 693, 694.0, 695.0/3 with gearbox 712.62, 715.054/062/064, 718.790

BA25.20-B-1002-01E

Clutch slave cylinder in the gearbox

Nm

25

Complete manual transmission

Number

Designation

Transmissions 712.62/63

Transmissions 715.054/062/064

BA26.10-B-1001-01B

Engine gearbox

Nm

45

45

Complete manual transmission

Number

Designation

Transmissions 712.62/63

Transmissions 715.054/062/064

BA26.10-B-1002-01B

Supporting bracket in the gearbox

Nm

190

190

Command

Number

Designation

Gearbox 712.61/62/63/64/65, 715.054/062/064

BA26.60-B-1004-01E

Control lever screw on transmission

Nm

56

Repair materials

Number

Designation

Order number

BR00.45-Z-1106-06A

Grease, DB supply specification 6811.00.20 - Class 266.2

Use corresponding commercially available repair materials.

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