Maintenance service

AP00.20-I-0011B

Maintenance service

23.4.07

Bus chassis 8000

 Maintenance

 Z2 Additional operations at every 2nd maintenance service

 J1 Maintenance operations once a year

 J2 Maintenance operations every 2 years

 J3 Maintenance jobs every 3 years

Customer: Order number: Date:

Confirm that work has been completed by signing Fitter: km/mile:

Input condition Operation

Completed  not okay Position no..

 

Check by customer service adviser



Check vehicle for damage to paintwork, corrosion and accident damage



Oil service

Oil change



Engine:
Oil and filter change

AP18.00-I-0101B



Manual transmission

AP26.00-I-2601B



Rear axle

AP35.00-I-3501B

Lubricating work



Lubrication points for grease gun:

Steering linkage, steering knuckles, brake shaft (drum brakes), springs, input shaft

AP00.20-I-0020B

Maintenance

Function check



Signaling system and indicator lamps

AP54.00-I-5451B



Windshield wiper and windshield washer system

AP82.35-I-8252K



Heating and ventilation, auxiliary heater

AP83.00-I-8351B

Check for leaks and condition
Pay attention to chafing points and line routing!



All major assemblies:
Engine, transmission, rear axle, steering gear, power steering pump

AP00.20-I-0050B



All lines and hoses, sensor cables

AP00.20-I-0051B



All vessels, equipment, shock absorbers, covers, boots, protective caps

AP00.20-I-0052B



Intake manifold between air filter and engine

AP09.00-I-0953B



Cooling and heating system:

Radiator, lines and hoses

AP20.00-I-2050B

Check and correct fluid level



Check engine cooling system
corrosion/frost protection and correct

______°C

Correct under separate order

AP20.00-I-2010B



Clutch operator

AP29.00-I-2910B

 Z2

Power steering

AP46.00-I-4611B



Battery

AP54.10-I-5410K

 J1

Air conditioning system:
check refrigerant level

Correct under separate order

AP83.30-I-8312B

Engine:

 Z2

Check and adjust valve clearance

(at 1st, 3rd, 5th, 7th, etc. maintenance)

AP05.30-I-0560B

 Z2

Fuel prefilter:

Clean filter element



AP47.20-I-0730B

 Z2

Replace fuel filter

AP47.20-I-0780B

 Z2

Replace air filter element

 Note installation date!

AP09.10-I-0980B

 Z2

Check poly-V belt for wear and damage



AP13.22-I-1351B

 J3

Replace coolant

 Pay attention to coolant composition!

AP20.00-I-2080B

Chassis and body

 J3

Clutch operation:

Replace brake fluid

AP25.20-I-2981B



Auxiliary rubber springs:

Visual inspection



AP32.00-I-3250B

 J2

Wheel hubs of front axles:

Replace grease and check tapered roller bearings

AP33.20-I-3350B



Correct tire inflation pressures, including spare tire



AP40.15-I-4060B



Propeller shafts - check ball joints and sliding piece for play and wear



AP41.10-I-4150K



Check brake lining thickness



AP42.10-I-4253B

 J2

Overhaul compressed air drier with repair kit, replace granulate cartridge

AP42.60-I-4395B



Compressed-air reservoir:

Drain condensation

AP42.60-I-4390B



Checking condition of steering mechanism

AP46.00-I-4650B



Tie rods and drag links, steering idler arm - check nuts are securely fitted

AP46.40-I-4652K

Final inspection



Test drive/test bench

Ensure vehicle is in proper roadworthy condition: