ar4620w1615a

Remove/install sealing rings in steering gear

ประเภท ar · หัวข้อ 46.20 · เวอร์ชัน 0110 · 2018-03-05

ใช้กับ: Model 375, 970, 972, 974, 975, 976 with steering gear 765.830 Mercedes-Benz/ThyssenKrupp steering Model 375, 970, 972, 974, 975, 976 with steering gear 765.840 Mercedes-Benz/ThyssenKrupp steering Model 375.### 1# , 944.### 1# , 950.### 1# , 952.### 1# , 954.### 1# with steering gear 765.820 Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 33 00 up to series end number 00 350 0359 Model 375.### 2# , 944.### 2# , 950.### 2# , 952.### 2# , 954.### 2# with steering gear 765.820 Mercedes-Benz/Thys

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ตำแหน่ง

กลุ่มฟังก์ชัน 2 Chassis › 46 Steering › 46.20 Steering gear — ซีรีส์ 375 · ซีรีส์ 944 · ซีรีส์ 950 · ซีรีส์ 952 · ซีรีส์ 953 · ซีรีส์ 954 · ซีรีส์ 970 · ซีรีส์ 972 · ซีรีส์ 974 · ซีรีส์ 975 · ซีรีส์ 976

EinPAS 22 Steering › 22.15 Power steering › 22.15.42 Steering gear/steering shaft — ซีรีส์ 375 · ซีรีส์ 944 · ซีรีส์ 950 · ซีรีส์ 952 · ซีรีส์ 953 · ซีรีส์ 954 · ซีรีส์ 970 · ซีรีส์ 972 · ซีรีส์ 974 · ซีรีส์ 975 · ซีรีส์ 976

ใช้กับเครื่องยนต์/เกียร์ด้วย: 765 820, 765 821, 765 826, 765 830, 765 840, 765 844

AR46.20-W-1615A

Remove/install sealing rings in steering gear

15.02.2018

Model

375, 970, 972, 974, 975, 976 with steering gear 765.830

Mercedes-Benz/ThyssenKrupp steering

Model

375, 970, 972, 974, 975, 976 with steering gear 765.840

Mercedes-Benz/ThyssenKrupp steering

Model

375.### 1# , 944.### 1# , 950.### 1# , 952.### 1# , 954.### 1# with steering gear 765.820

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 33 00 up to series end number 00 350 0359

Model

375.### 2# , 944.### 2# , 950.### 2# , 952.### 2# , 954.### 2# with steering gear 765.820

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 34 00 up to series end number 01 039 0101

Model

944.### 1# , 950.### 1# , 952.### 1# , 953.### 1# , 954.### 1# with steering gear 765.821

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 35 00 up to series end number 00 348 0184

Model

944.### 2# , 950.### 2# , 952.### 2# , 953.### 2# , 954.### 2# with steering gear 765.821

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 36 00 up to serial end number 01 057 0018

Model

950.### 1# , 954.### 1# with steering gear 765.826

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 41 00 up to series end number 00 346 0148

Model

950.### 2# , 954.### 2# with steering gear 765.826

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 42 00 up to series end number 01 066 0001

Model

970, 972, 975, 976 with steering gear 765.844

Mercedes-Benz/ThyssenKrupp steering

Modification notes

10.02.2017

Work procedure completely revised.

Remove/install sealing rings in steering gear

Shown on steering gear 765.844

1

Steering gear

2

Primary shaft

3

Sealing ring

4

Housing cover

5

Sealing ring

6

Steering shaft

7

Boot

8

Oil reservoir

9

Oil pressure line

10

Oil return line

A

Mark

B

Assembly slot

C

Mark

W46.20-1011-06

Danger

Risk of death caused by vehicle slipping or toppling off during lifting

Only lift vehicle at the lift support points specified by the vehicle manufacturer.

AS00.00-Z-0032-01A

Warning

Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.

Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Warning

Risk of injury from being trapped in the swivel range of steered axles

Ensure that no persons or objects are in the swivel range of all steered axles when turning the steering wheel. Do not stand in the swivel range of the additional steering axle when the engine is running.

AS46.00-Z-0002-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01B

Topical note

Notes on maintenance and repair work

AH46.20-N-0001-01H

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

Notes on safety-relevant components

AH00.00-Z-0019-01A

Breakdown of steering serial number using the barcode sticker

AH46.00-N-0002-01A

List of steering model, part number and steering end number

AH46.00-N-0003-01A

Remove

1

Secure vehicle against rolling

2

Raise vehicle at steered front axle far enough so that the wheels turn freely and jack up the vehicle

3

Move front wheels to straight-ahead position

4

Open maintenance flap

5

Tilt cab

6

Read off barcode from steering gear and note down

The barcode provides information on the serial number of the steering gear. Using the serial number, the part number of the repair kit can be determined.

7

Remove door sill on driver's side

8

Detach boot (7) from steering gear (1) and push up

9

Move steering gear (1) to center position

AR46.20-W-0500-01A

10

Check position of assembly slot (B)

If the position of the assembly slot (B) does not match the marking (A) on the primary shaft (2).

Mark position of assembly slot (B) relative to primary shaft (2).

11

Detach steering shaft (6) and tie to one side

12

Detach oil pressure line (9) and oil return line (10) from steering gear (1)

Collect escaping oil in a suitable container. Seal all openings.

Plug

*963589019100

13

Detach oil reservoir (8) with bracket from steering gear (1)

Replace sealing rings (3, 5)

14

Replace sealing ring(3)

AR46.20-W-1615-01A

Screw/bolt, valve body to steering gear housing

*BA46.20-N-1009-01FA

MB multipurpose grease, 400 g

*BR00.45-Z-1017-06A

Hand wheel

*352589086300

15

Replace sealing ring (5)


Steering gear 765.82/83

AR46.20-W-1615-02A

Steering gear 765.84

AR46.20-W-1615-02B

Screw/bolt, housing cover to steering gear housing

*BA46.20-N-1010-01FA

MB multipurpose grease, 400 g

*BR00.45-Z-1017-06A

Lenkgetriebe 765.82/83
Locking ring

*765589026300

Lenkgetriebe 765.84
Clamp

*765589036300

Install

16

Attach oil reservoir (8) with bracket to steering gear (1)

Bolt, bracket for oil reservoir to steering gear

*BA46.20-N-1016-01FA

17

Remove all stop plugs

18

Attach oil pressure line (9) and oil return line (10) to steering gear (1)

Union nut, steering gear oil line/hose

*BA46.25-N-1001-04B

19

Move steering gear (1) to center position

AR46.20-W-0500-01A

20

Attach steering shaft (6) to steering gear (1)

Pay attention to installation position.

Fit bolt/nut, universal/constant velocity joint

*BA46.10-N-1001-07B

21

Attach boot to steering gear (1)

22

Adjust clearance between steering shaft and working piston

AR46.20-W-3230-01A

Jam nut of adjustment screw for steering shaft play

*BA46.20-N-1006-01FA

Tool kit

*000589109900

Torque screwdriver

*001589802100

23

Turn steering full lock to left and right once

Steering should not be sluggish.

If steering is sluggish.

Move steering gear (1) to center position.


AR46.20-W-0500-01A

Repeat adjustment procedure.


AR46.20-W-3230-01A

Jam nut of adjustment screw for steering shaft play

*BA46.20-N-1006-01FA

Tool kit

*000589109900

Torque screwdriver

*001589802100

24

Install entrance on driver's side

25

Bleed steering system

AR46.25-W-3300C

26

Check steering play on steering wheel

Turn steering wheel alternately to left and right until front wheels move.

Permissible play at steering wheel in center position

*BE46.00-N-1001-01B

If permissible steering play is exceeded at steering wheel.

Repeat adjustment procedure.


AR46.20-W-3230C

27

Perform a test drive

Check steering returnability during test drive.

If steering does not return to straight-ahead position on its own after cornering.

Repeat adjustment procedure.


AR46.20-W-3230C

Check values for steering

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BE46.00-N-1001-01B

Permissible play at steering wheel in center position

mm

30

30

Check values for steering

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BE46.00-N-1001-01B

Permissible play at steering wheel in center position

mm

30

Steering wheel, steering column bracket, steering shaft

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.10-N-1001-07B

Fit bolt/nut, universal/constant velocity joint

Nm

30

30

Steering wheel, steering column bracket, steering shaft

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.10-N-1001-07B

Fit bolt/nut, universal/constant velocity joint

Nm

30

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1006-01FA

Jam nut of adjustment screw for steering shaft play

Nm

175

175

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1006-01FA

Jam nut of adjustment screw for steering shaft play

Nm

175

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1009-01FA

Screw/bolt, valve body to steering gear housing

Nm

190

190

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1009-01FA

Screw/bolt, valve body to steering gear housing

Nm

190

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1010-01FA

Screw/bolt, housing cover to steering gear housing

Nm

190

190

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1010-01FA

Screw/bolt, housing cover to steering gear housing

Nm

190

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1016-01FA

Bolt, bracket for oil reservoir to steering gear

8.8

Nm

18

18

10.9

Nm

-

-

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1016-01FA

Bolt, bracket for oil reservoir to steering gear

8.8

Nm

18

10.9

Nm

-

Hydraulic lines

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.25-N-1001-04B

Union nut, steering gear oil line/hose

Line Ø 12 mm

Nm

50

50

Line Ø 15 mm

Nm

60

60

Hydraulic lines

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.25-N-1001-04B

Union nut, steering gear oil line/hose

Line Ø 12 mm

Nm

50

Line Ø 15 mm

Nm

60

Remove/install sealing rings in steering gear
Remove/install sealing rings in steering gear
Remove/install sealing rings in steering gear
Remove/install sealing rings in steering gear

000 589 10 99 00

Tool kit

001 589 80 21 00

Torque screwdriver

963 589 01 91 00

Plug

352 589 08 63 00

Hand wheel

Remove/install sealing rings in steering gear
Remove/install sealing rings in steering gear

765 589 02 63 00

Locking ring

765 589 03 63 00

Clamp

Repair materials

Number

Designation

Order number

BR00.45-Z-1017-06A

MB multipurpose grease, 400 g

A 001 989 34 51 11

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