1 | Transmission |
2 | Electrical connector |
3 | Bracket |
4 | Bracket |
S26.10-4537-05
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Notes on evaluating leakages | |||
| Remove/install | ||
1 | Shift transmission (1) to neutral position. | ||
2 | Detach ground line of on-board electrical system battery. | ||
3 | Raise vehicle. | ||
4 | Secure vehicle. | ||
Commercially available devices/tools | |||
5 | Remove propeller shaft. | ||
6 | Detach shift cables from transmission (1) and expose. | ||
Long-life grease | |||
7 | Disconnect electrical connectors (2). | ||
8 | Expose electrical wiring harness of transmission (1). | ||
9 | Remove the bracket (3). | M8 | |
10 | Remove bracket (4). | M8 | |
11 | Detach clutch slave cylinder from transmission (1) and place to one side with line connected. | ||
12 | Remove rear engine carrier. | ||
When doing this, secure the transmission (1) on the mounting plate. | |||
13 | Detach transmission (1) from engine. | ||
Bolt, transmission housing to engine | |||
Bolt, transmission housing to engine | |||
Bolt, transmission housing to starter | |||
14 | Remove transmission (1). | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
Installation: | |||
Installation: Lightly grease splines all round transmission input shaft with paste. | |||
Paste, hot lubrication 1 kg, DBL 6879.20 | |||
| Check | ||
15 | Check release bearing for wear and damage. | If corresponding findings are present, | |
| |||
Replace release bearing. | |||
Remove/install release bearing | |||
16 | Remove clutch and check for wear and damage. | ||
If corresponding findings are present, | |||
| |||
Replace connector . | |||
17 | Check pilot bearing in flywheel for wear and damage. | If corresponding findings are present, | |
| |||
Replace flywheel. | |||
Remove/install a flywheel | |||
18 | Check rear radial shaft sealing ring for leak tightness. | If corresponding findings are present, | |
| |||
Replace rear radial shaft sealing ring. | |||
| Clean | ||
19 | Clean splines and guide of transmission input shaft. | Assembly cleaner | |
20 | Install in the reverse order. | ||
| Check | ||
21 | Check transmission oil level. | ||
If corresponding findings are present, | |||
| |||
rectify transmission oil level. | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
22 | Perform engine test run and check transmission (1) for leak tightness and proper operation. | Visual inspection only. |
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