A26.10-A000-79
1 | Transmission | 4 | Bracket | |
2 | Screw | 5 | Bolts | |
3 | Screw | 6 | Screw |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Information on influencing load ratios when removing major assemblies | ||
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Brake fluid notes | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Notes on working on central clutch release bearing of transmission | |||
| Remove/install | ||
1 | Detach ground line of on-board electrical system battery. | ||
2 | Raise vehicle. | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
3 | Remove lower engine compartment paneling. |
| |
4 | Remove underbody paneling. |
| |
5 | Secure vehicle on vehicle lift using support arms. | ||
Commercially available devices/tools | |||
6 | Drain fluid from transmission. | If the transmission (1) is replaced or if any further work is carried out on the transmission (1). | |
| |||
7 | Remove shift cables from transmission (1). | ||
Installation: Apply coating of grease to ball heads on shift cables. | |||
Long-life grease | |||
8 | Remove hydraulic line of clutch from transmission (1). | ||
9 | Remove bolt (2). | Counterhold nut of bolt (2). | |
Bolt, starter to crankcase | |||
10 | Remove bolt (3) . | Screw/bolt, manual transmission to engine | |
11 | Remove bolts (5). | Screw, diesel particulate filter to holder at transmission | |
12 | Remove bolt (6) and remove holder (4) of diesel particulate filter. | Bolt, exhaust system bracket to transmission | |
13 | Disconnect electrical connector from neutral position sensor. | The electrical connector of the neutral position sensor is located on the side of the transmission housing rear section. | |
14 | Support engine between oil pan and front axle carrier using a suitable wooden block. | ||
15 | Remove propeller shaft from transmission (1) and secure against falling down. | ||
16 | Remove rear engine carrier together with engine mount. | ||
17 | Position major assembly support with mounting plate on transmission (1) and secure transmission (1) with tensioning strap at mounting plate. | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
Commercially available devices/tools | |||
18 | Detach transmission (1) from engine, guide out toward rear and lower. | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
To do so, remove remaining screw (2) of starter and remaining circumferential screws (3) of transmission (1). | |||
Installation: Note installation location of screws. | |||
Screw/bolt, manual transmission to engine | |||
Bolt, starter to crankcase | |||
| Check | ||
19 | Check transmission (1) for leak tightness. | ||
Notes on evaluating leakages | |||
If a leak is present, | |||
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perform suitable repair measures to rectify the leak. | |||
After obtaining special order. | |||
20 | Install in the reverse order. | ||
| Check | ||
21 | Check transmission oil level. | If the transmission oil has not been drained. | |
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If transmission oil level is incorrect, | |||
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rectify transmission oil level. | |||
22 | Check clutch and gearshift system for proper operation. | If the transmission (1) does not shift easily through the gears, | |
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Adjust shift cables. | |||
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