Remove/install flywheel

AR03.30-T-8002B

Remove/install flywheel

10.11.11

 

Remove/install

1

Remove transmission

On model 613.355 with transmission 714.668/690,
model 613.355 with transmission 714.691 without electronic power shift (EPS) code G1 or without Voith retarder R115 (integrated) code B10,
model 613.364 without Voith retarder R115 (integrated) code B10,
model 613.365 with transmission 714.120/690,
model 613.365 with transmission 714.692 without Voith retarder R115 (integrated) code B10,
model 613.455/485 with transmission 711.510/511/512/515, 714.100/960,
model 613.455/485 with transmission 714.691 without electronic power shift (EPS) code G1 or without Voith retarder R115 (integrated) code B10,

On model 613.355 with electronic power shift (EPS) code G1 or Voith retarder R115 (integrated) code B10,
model 613.455/485 with transmission 714.691 without electronic power shift (EPS) code G1 or without Voith retarder R115 (integrated) code B10

AR26.10-T-0020B

On model 613.364 with Voith retarder R115 (integrated) code B10,
model 613.365 with transmission 714.692 with Voith retarder R115 (integrated) code B10

AR26.10-T-0020C

2

Remove clutch

AR25.10-T-0050B

3

Fit engine cranking device

 To counterhold flywheel (1) when loosening screw/bolts (2). The engine cranking device can be blocked by inserting the pin.



*407589006300

4

Remove screw/bolts (2)

 Installation: Measure the shank length of the screw/bolts (2). Over-elongated screw/bolts (2) must be replaced.
Lightly oil thread and contact surfaces of the screw/bolts (2) before installing.

*BE03.30-N-1004-03E



*BA03.30-N-1002-01L



*000589620901

Depth gage

5

Screw drifts into two opposite threaded holes



*403589026300

6

Attach assembly device to flywheel (1)

Assembly device base unit for removing/installing clutch pressure plates and flywheels,

Company BlitzRotary GmbH D-78199 Bräunlingen

Flywheel adaptation of assembly device for removing/installing clutch pressure plates and flywheels,

Company BlitzRotary GmbH D-78199 Bräunlingen

EVO-Bus additional kit of assembly device for removing/installing clutch pressure plates and flywheels,

Company BlitzRotary GmbH D-78199 Bräunlingen

7

Remove flywheel (1)

 Installation: The centering hole in the flywheel (1) and the centering pin at the crankshaft must be aligned.

8

Install in the reverse order

Number

Designation

Engine 402.970,
441.980, 446.938

BE03.30-N-1004-03E

Flywheel bolt

M161.5

Shank length

mm

75.0

Number

Designation

Engine 402.970

Engine 441.980

Engine 446.938

BA03.30-N-1002-01L

Screw/bolt, flywheel to crankshaft

Stage 1

Nm

210

210

210

Stage 2

°

95

95

95