S01.10-4659-78
1 | Power steering pump | 3 | Nut | |
2 | Bolts | 4 | Engine mount |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Use of engine no. when installing reconditioned engines and factory-new replacement engines or crankcases | |||
| Remove/install | ||
1 | Remove hood. | ||
2 | Discharge air conditioning system. | ||
3 | Drain off coolant. | ||
4 | Remove battery . | ||
5 | Remove the transmission with torque converter. | ||
6 | Secure the electrical wiring harness of the transmission with torque converter to the engine with a cable tie. | ||
7 | Remove radiator unit. | ||
8 | Remove diesel injection system control unit. | ||
9 | Remove left air filter housing and right air filter housing. | ||
10 | Disconnect engine wiring harness. | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Nut, electric line to prefuse box | |||
Screw/bolt, alternator to crankcase | |||
M8 | |||
M6 | |||
11 | Remove the power steering pump (1) and secure it with a cable tie to the connected lines in the area around the wheel arch. | ||
WIS Service Media | |||
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Warning | Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
12 | Remove the lines and hoses. | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Open and close coupling | |||
| Compressor oils (specification 362.1) | ||
Bolt, thermostat to bracket | |||
Screw, line bracket | |||
Bolt, refrigerant line to refrigerant compressor | |||
Pliers for click clamps | |||
Hose clamp pliers | |||
Assembly tool | |||
Record plug | |||
Set of protective covers | |||
13 | Remove the rear holder on the engine cover. | ||
14 | Unscrew the screws (2) and nuts (3) on the engine mounts (4). | Installation: Check the correct installation location of the engine mount (4), then screw the screws (2) and nuts (3) tight. | |
Bolt, engine mount to frame-type integral support | |||
Nut, engine mount to side engine support | |||
15 | Remove engine. | ||
Commercially available devices/tools | |||
Support plate | |||
16 | Attach engine to assembly stand. | If additional jobs have been performed on the engine. | |
| 000 588 00 31 00 Assembly stand for cars | ||
| Clean | ||
17 | Clean the contact surfaces of the engine mount (4). | ||
| Check | ||
18 | Check the engine mount (4) for wear and damage. | If there is a problem with these, | |
| |||
replace the engine mount (4) in question. | |||
19 | Install in the reverse order | ||
| Check | ||
20 | Check the engine oil level using the oil dipstick; correct it if necessary. | | |
Engine oil | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
21 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
000 589 93 63 00
Assembly tool
454 589 00 37 00
Hose clamp pliers
906 589 01 62 00
Support plate
129 589 00 91 00
Record plug
171 589 00 37 00
Pliers for click clamps
001 589 01 91 00
Set of protective covers
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