S27.10-4540-79
1 | Diesel particulate filter | 5 | Electrical wiring harness | 9 | Steering gear | ||
2 | Electrical connector | 6 | Shift cable | 10 | Wooden block | ||
3 | Electrical wiring harness | 7 | Oil lines | 11 | Bolts | ||
4 | Electrical wiring harness | 8 | Oil pan | 12 | Transmission |
S27.10-4541-78
11 | Screw | 14 | Transfer case | |
12 | Transmission | 18 | Cover | |
13 | Adapter housing |
14 | Transfer case |
15 | Propeller shaft |
16 | Electrical connectors |
17 | Electrical wiring harness |
S28.10-4513-76
Danger | Risk of accident caused by vehicle starting off on its own when jacked up. Risk of injury caused by rotating parts when working on running engine or drive train. | Ensure that jack stands are in a safe condition. An authorized person must occupy the driver's seat. Wear closed and close-fitting work clothes. Do not touch hot or rotating parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | General information on repair work on transmission | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
| Remove/install | ||
1 | Move selector lever into neutral position. | ||
2 | Remove ground line of battery. | ||
3 | Raise vehicle. | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
4 | Secure vehicle on vehicle lift. | ||
Topical note | Information on influencing load ratios when removing major assemblies | ||
Commercially available tools/devices | |||
5 | Remove propeller shaft (15). | ||
6 | Remove propeller shaft of front axle differential. | ||
7 | Remove diesel particulate filter (1). | ||
8 | Disconnect electrical connectors (16) from transfer case (14). | Expose electrical wiring harness (17). | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
9 | Disconnect electrical connector (2) from transmission (12). | ||
Bolt, heat shield to transmission housing | |||
Assembly cleaner | |||
10 | Disconnect electrical connection (2). | ||
11 | Expose electrical wiring harnesses (3, 4, 5). | ||
12 | Remove shift cable (6) from transmission (12). | Installation: Grease the ball head. | |
Long-life grease | |||
13 | Secure transmission (12) on mounting plate. | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
Commercially available tools/devices | |||
14 | Remove oil lines (7) from torque converter housing and oil pan (8). | ||
15 | Support oil pan (8) on steering gear (9) using a suitable wooden block (10). | ||
16 | Remove cover (18) from transmission housing. | ||
17 | Remove torque converter from drive plate. | ||
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Bolt, torque converter to drive plate/star-shaped drive plates | |||
Long wedge | |||
18 | Remove screws (11). | ||
Topical note | Notes on self-locking nuts and bolts | ||
Bolt, automatic transmission to engine | |||
19 | Remove transmission (12), adapter housing (13) and transfer case (14) together with torque converter. | ||
20 | Secure torque converter with cable ties to prevent it from falling out. | ||
21 | Remove transfer case (14) from adapter housing (13). | If further work is performed on the transmission (12). | |
22 | Secure removed transmission (12) on assembly stand. | If further work is performed on the transmission (12). | |
| 000 588 00 31 00 Assembly stand for cars | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
Aid of helper required. | |||
Support fixture | |||
23 | Remove torque converter. | If further work is performed on the transmission (12). | |
Commercially available devices/tools | |||
Protrusion of torque converter to torque converter housing | |||
Multi-purpose paste | |||
Parallel support | |||
Support fixture | |||
Assembly device | |||
24 | Remove corrosion from crankshaft. | ||
Assembly cleaner | |||
25 | Check threaded unions in drive plate. | If the threaded unions are loose or damaged, | |
| |||
replace drive plate. | |||
26 | Install in the reverse order. | ||
27 | Correct oil level in transmission (12). | ||
28 | Read out fault memory. | ||
| |||
If stored faults exist | |||
| |||
Erase the fault memory. |
725 589 01 31 00
Assembly device
115 589 03 59 00
Long wedge
725 589 00 40 00
Support fixture
168 589 03 21 00
Parallel support
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