P63.50-3085-09
1 Expose separation line (A) and marker line (A1) on rear fender (1).
2 Install cutting template on rear fender (1) with spacer (3) and fix in place with fit bolt (2).
3 Scribe separation line in area (A) and marker line in area (A1) on rear fender (1).
4 Remove cutting template.
P63.50-3088-09
Dimensions:
a approx. 300 mm
5 Expose separating points on rear fender (1) (areas B and C).
6 Install cutting template on rear fender (1) and fasten with fitted bolt (4).
7 Scribe separation lines on rear fender (1) (areas B and C).
8 Connect separation line in area (A) with marker line in area (A1) to rear fender (1).
9 Cut separation line on rear fender (areas A, B and C).
Do not damage B-pillar, C-pillar and outer side longitudinal member below.
P63.50-3094-09
10 Expose spot welds on rear fender (1) (areas D, E, F G, H and H1).
11 Cut out spot welds on rear fender (1) (areas D, E, F, H and H1).
Cut out spot welds on rear fender (1) through two sheet metal thicknesses (area H1).
12 Drill spot welds on rear fender (1) with dia. 6.5 mm bit (area G).
P63.50-3099-09
13 Expose spot welds on rear fender (1) (areas I, J, K and AA).
14 Cut out spot welds on rear fender (1) (area AA).
15 Cut out spot welds on rear fender (1) (areas I, J and K).
P63.50-3100-11
16 Heat crosshatched areas on rear fender (1).
Crosshatched areas are foamed and bonded.
17 Remove damaged rear fender (1).
P63.50-3101-11
18 Crimp area (A) on rear fender (1).
19 Grind mating surfaces on rear fender (1) down to bare metal in the cross-hatched area.
Grind spot weld flanges down to bare metal on both sides.
20 Remove shavings and drill chips.
21 Coat insides of spot weld flanges with zinc dust paint.
P63.50-3105-09
22 Sand connection surfaces down to bare metal in the cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
23 Remove shavings and drill chips.
24 Coat insides of spot welding flanges and riveted joints with zinc dust paint.
Remove damaged foam rubber part (5) and replace.
P63.50-3107-09
25 Sand connection surfaces down to bare metal in the cross-hatched areas.
Grind spot weld flanges down to bare metal on both sides.
26 Grind crosshatched areas around holes down to bare metal.
27 Remove shavings and drill chips.
28 Coat insides of spot welding flanges and riveted joints with zinc dust paint.