ar3520b0100f

Remove/install trailing arm

Tip ar · temă 35.20 · versiune 0203 · 2020-08-14

Valabil pentru: Rear axle 746.973/974, 749 in model 634.061 except code XF0 (Facelift O500)

Nu este disponibil în „ro”; afișat în Engleză.

Încadrare

Grupă funcțională 2 Sistem de rulare › 35 Punte spate › 35.20 Sistem de ghidare a roţii, butuc — Seria 634 (modele 061)

EinPAS 17 Grup motopropulsor/Punte › 17.51 Punte spate › 17.51.40 Braț transversal/Braț/Bară stabilizatoare — Seria 634 (modele 061)

Valabil și pentru motoare/cutii de viteze: 746 973, 746 974, 749 ***

AR35.20-B-0100F

Remove/install trailing arm

04.08.2020

Rear axle

746.973/974, 749 in model 634.061

except code XF0 (Facelift O500)

Remove/install trailing arm

B35.20-0050-09

Lower armature of the rear driven axle

1

LH rear lower longitudinal armature (adjustable)

9

Adapters (eyelets) on the adjustable armature terminals

2

RH rear lower longitudinal armature (fixed)

10

Mounting bracket of the drive axle boot ("girl leg")

3

Self-locking nut

11

Rectangular portion to rotate the central bar when adjusting

4

Screw

12

Rear driven axle

5

Pivot shaft

E.1

Basic dimension of the lower RH armature (fixed)

6

Screw

E.2

Basic dimension of the LH armature (adjustable)

7

Screw and nut

D

Reference dimensions for uniform centering of the adapters (eyelets) on the central bar

8

Bracket secured to the frame

Remove/install trailing arm

B35.20-0051-09

Upper fixed armatures of the rear driven axle

1

Rear upper longitudinal armatures (fixed)

6

Self-locking nuts fit in the recesses inside the bracket embedded in the driven axle

2

Pivot shafts with oscillating rubber buffers (complete repair kit)

6.1

Flanged nuts of the outer screws securing the upper armatures to the rear

3

Correct position of the elastic lock ring on the oscillating rubber buffers

7

Rear mounting brackets of the armatures, embedded to the rear driven axle

4

Flanged screws for fastening the armatures to the front brackets

8

Lower LH longitudinal adjustable armature

5

Flanged screws for rear fastening of the fixed armatures to the driven axle brackets

C

Basic dimension of the upper longitudinal fixed armatures

Remove/install

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Place the vehicle on the lift so that it is safely supported on the elevator support plates

2

Disconnect the negative battery cable or turn off the main switch

3

Remove the wheels


.

AR40.10-B-1101A

If using the appropriate lift, the removal of the wheels is not necessary.

4

Depressurize the pneumatic system to remove the pressure from the bellows

Only when removing all armatures.

5

Loosen the dampers from the rear driven axle


.

AR32.25-B-0110F

Excess stroke of the dampers may damage them inside.

6

Lift the rear driven axle so that the armatures are not stressed

7

Loosen the screws and nuts (7), the screws (6), and remove the rear right (1) and rear left (2) lower longitudinal armatures

Do not change the adjustment length of the LH adjustable armature (1). Any necessary adjustment will be made after final assembly while aligning the vehicle axles.

Installation: If necessary, move the rear driven axle with the lift until the joint articulation shafts (5) of the armature pads match the holes on the brackets fixed to the structure (8).

.Bolts and nuts with flange on the stringers of the lower control arm supports of the rear axle conducted

*BA32.22-B-1031-03C

.“ E.2 ” Basic dimension of the rear axle's adjustable longitudinal tensioning bar (left side)

*BE32.22-B-1003-01C

8

Loosen the flange screws of the rear fastening of the fixed bars on the driven axle brackets (5), self-locking nuts fitted into the recesses on the inside of the support integrated in the driven axle (6) and external fixing screws flange nuts of the upper bars on the rear (6.1), the screws with fixing flange for the armatures on the brackets on the front (4) and remove the two fixed upper longitudinal rear armatures (1) from the driven rear axle

Removal and tightening must be done by the flange screws of the rear fixing of the armatures on the external axle supports (5).

Lubricate all threads with a light coat of grease.

Installation: If necessary, with the vehicle supported by the framework, move the rear driven axle with the lift until the axles (2) of the joints of the oscillating rubber buffers match the holes in the rear fixture brackets of the armatures integrated in the rear driven axle (7).

Installation: Tighten the flanged screws (4, 5) to the final torque.

Grease, DB supply specification 6804 - Class 267.0

*BR00.45-Z-1107-06A

.Nuts and bolts with flange of tensioning arms higher and lower of the rear axle conducted

*BA32.22-B-1028-03C

Clean

9

Clean all the components of the armatures

Clean the mounting and joint brackets.
Avoid allowing the oscillating rubber buffers to contact solvents or other detergent liquids.

Check

10

Inspect all components of the armatures and the support on the brackets and the axle

Replace:

Damaged or deformed armatures.

Damaged eyelets on terminals.

Lower brackets in poor condition.

11

Inspect the condition of the oscillating rubber buffers of the armature joint

Remove/install elastomer bearing on transverse control arm
.

AR33.20-B-1452-01B

Measuring and adjusting

12

If necessary, adjust the distribution and length of the armature components

Adjust the lower left longitudinal armature (1) or the adapters on the end pieces of the adjustable armature (9), if they are replaced.

Slightly lubricate the threads of the terminals (9) to prevent oxidation.

During assembly, attend the dimensions.

Grease, DB supply specification 6804 - Class 267.0

*BR00.45-Z-1107-06A

.“ D ” basic measurement to mount the terminals (adapters) on the adjustable lower control arm center rod, (prior to the adjustment)

*BE32.22-B-1004-01C

.“ E.2 ” Basic dimension of the rear axle's adjustable longitudinal tensioning bar (left side)

*BE32.22-B-1003-01C

13

To adjust the left armature, loosen the self-locking nuts (3) on the screws (4) from the clamps, and turn the adapters at the ends of the armature until obtaining the basic dimension (E.2)

After validating the basic dimension (E.2), tighten the new self-locking nuts (3) on the screws (4) of the clamps.

.Self-clinching nuts for adjustable control arm clamps (once adjusted) of the rear drag axle

*BA32.22-B-1029-03C

14

Install in reverse order

Check

15

Start and completely pressurize the pneumatic system

Check any evidence of leaks at the bellows of the rear driven axle.

16

Check all steering adjustment values on the front axle and rear axles corresponding to the vehicle

use a suitable updated alignment device.

17

If necessary, adjust the axle alignment values, adjust the lower rear LH armature

To adjust the lower LH armature mounted on the vehicle, release the clamps and rotate the central rod of the armature (1) via the central rectangle. After obtaining the alignment dimension, gently return the key to relieve the pressure on the oscillating rubber buffers. Check the values ​​on the equipment and tighten the self-locking nuts (3) on the screws (4) of the clamps.

.Self-clinching nuts for adjustable control arm clamps (once adjusted) of the rear drag axle

*BA32.22-B-1029-03C

18

Run a test drive and check the vehicle behavior

Pneumatic suspension

Number

Designation

Model 634.061

BE32.22-B-1003-01C

“ E.2 ” Basic dimension of the rear axle's adjustable longitudinal tensioning bar (left side)

Up to FZ 479.645

mm

505...545

From FZ 497.646

mm

555...595

Pneumatic suspension

Number

Designation

Model 634.061

BE32.22-B-1004-01C

“ D ” basic measurement to mount the terminals (adapters) on the adjustable lower control arm center rod, (prior to the adjustment)

mm

55...75

Air suspension

Number

Designation

Model 634.061/071/081

BA32.22-B-1028-03C

Nuts and bolts with flange of tensioning arms higher and lower of the rear axle conducted

18x1.5

Nm

330...390

Air suspension

Number

Designation

Model 634.061/071/081

BA32.22-B-1029-03C

Self-clinching nuts for adjustable control arm clamps (once adjusted) of the rear drag axle

M12x1.5

Nm

100...110

M16x1.5

Nm

260...280

Air suspension

Number

Designation

Model 634.061/071/081

BA32.22-B-1031-03C

Bolts and nuts with flange on the stringers of the lower control arm supports of the rear axle conducted

M14X1.5

Nm

150...180

Repair materials

Number

Designation

Order number

BR00.45-Z-1107-06A

Grease, DB supply specification 6804 - Class 267.0

Use corresponding commercially available repair materials.

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