ar0810s001003ev

Disconnect/connect hose and line connections

Tipo ar · tema 08.10 · versão 0102 · 2012-05-31

Válido para: ENGINE 780.994 in MODEL 639.603 /703 with CODE (MA0) E-CELL 60 kW

Não disponível em “pt”; apresentado em Inglês.

Onde se situa

Grupo funcional 1 Motor › 08 Propulsão elétrica, propulsão híbrida › 08.10 Motor elétrico — Série 639 (modelos 603, 703)

EinPAS 15 Motor › 15.50 Propulsão elétrica/propulsão híbrida › 15.50.12 Sensor/interruptor/chicote — Série 639 (modelos 603, 703)

EinPAS 16 Fornecimento de combustível/de energia do motor › 16.20 Rede de bordo de alta voltagem › 16.20.12 Sensor/interruptor/chicote — Série 639 (modelos 603, 703)

EinPAS 16 Fornecimento de combustível/de energia do motor › 16.25 Arrefecimento/aquecimento da rede de bordo de alta voltagem/célula de combustível › 16.25.13 Tubulação/mangueira/válvula — Série 639 (modelos 603, 703)

Também válido para motores/caixas de velocidades: 780 994

AR08.10-S-0010-03EV

Disconnect/connect hose and line connections

Electric motor

Number

Designation

Model
639.603/703
with engine 780.994

BA08.10-N-1001-01A

Screw/bolt, potential equalization line to electric motor

M8

Nm

14

Battery

Number

Designation

Model
636, 639

BA54.10-N-1005-01D

Nut, power supply cable to plug connection box

Nm

10

Disconnect/connect hose and line connections

S08.10-4518-06

The following work procedure is shown on the vehicle with the battery cooling circuit.

1 Disconnect electrical connection (4) on low-temperature circuit temperature sensor (B10/13).

2 Disconnect electrical connection (1) at the high-voltage battery coolant pump (M43) (for vehicles with a battery cooling circuit) or at the low temperature coolant pump (M43/1) (for vehicles without a battery cooling circuit).

3 Remove wiring harness (11) on electric motor (M5).

Installation: Check retaining clamps for electrical wiring harness (11) for damage; replace if necessary.

4 Remove screw/bolt (3) and remove potential compensation cables (2) on electric motor (M5).

Installation: Observe tightening torque .

5 Remove cap (10) at charge line (8).

6 Unscrew nut (9) and remove charge line (8) on relay and fuse box.

Installation: Observe tightening torque .

7 Unfasten clamps (6) from coolant hoses (7)
Pliers for spring band clamps
gotis://D_13/20_07.0

8 Detach coolant hoses (7) to the coolant pipes (5).

Collect coolant that flows out

Disconnect/connect hose and line connections

S08.10-4519-06

9 Remove electrical wiring harness (15) on transmission carrier (14).

Installation: Install new cable ties.

10 Disconnect electrical connection (16) at the low temperature coolant pump (M43/1)

For vehicles with a battery cooling circuit.

11 Remove electrical wiring harness (12) on bracket for electrohydraulic power steering pump (M23/3).

Installation: Install new cable ties.

12 Disconnect electrical connectors (13) at the electrohydraulic power steering pump (M23/3).

13 Lay aside electrical wiring harness (17) as far as possible to the right in the engine compartment.

Disconnect/connect hose and line connections

S08.10-4520-06

14 Remove electrical wiring harness (18) on shift and selector cable holder (19), on transmission (22) and on electric motor (M5).

Installation: Check retaining clamps for electrical wiring harness (18) for damage; replace if necessary.

15 Disconnect electrical connector (20) on transmission position sensor B79).

16 Disconnect electrical connector (21) on transmission rpm sensor L8).

Disconnect/connect hose and line connections

S08.10-4521-06

17 Unplug electrical connector (25) from DC/AC converter control unit (N24)

18 Remove wiring harness (26) on electric motor (M5).

Installation: Check retaining clamps for electrical wiring harness (26) for damage; replace if necessary.

19 Unclip shift and selector cable holder (24) from bracket (23).

20 Loosen clamp (28) on coolant hose (27)

Installation: Check clamp (28) for damage; replace if necessary.

21 Disconnect coolant hose (27) from DC/AC converter control unit (N24)

Disconnect/connect hose and line connections

S08.10-4522-06

22 Remove screw/bolt (29) and remove potential compensation cable (30) on electric motor (M5).

23 Mark position of high-voltage lines (31) to rear transverse pipe (32).

24 Remove high-voltage lines (31) at rear transverse pipe (32).

Installation: Install new cable ties.

25 Connect in reverse order.