AR83.30-P-1011RR | Perform air conditioning system leak test | 6.9.05 |
MODEL 452.3 /4
with CODE (I01) Air conditioning Plus (with outside temperature indicator) (FFO)
with CODE (I29) Air conditioning Plus (with combination filter and outside temperature indicator), smart & passion
Danger! | Risk of explosion from welding or soldering work on closed air conditioning system. Risk of poisoning from inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. | |
| Remove | ||
1 | Remove engine compartment cover | ||
2 | Remove front CBS | ||
3 | Remove CBS rear end | ||
4 | Remove underfloor paneling | ||
5 | Release rear drive module | ||
6 | Pour contrast medium into air conditioning system | Pay attention to the manufacturer's instructions. | |
| Check | ||
7 | Check filling valve on condenser and air conditioning system condenser | Check for leaks by illuminating with UV lamp at all stages of testing. | |
In the event of leakage: | |||
Install/remove condenser | |||
Remove/install condenser filling valve | |||
8 | Check filling valve intake manifold | In the event of leakage: | |
Remove/install intake manifold filling valve | |||
9 | Check expansion valve | In the event of leakage: | |
Remove and install expansion valve | |||
10 | Check air conditioner compressor | In the event of leakage: | |
Remove/install refrigerant compressor | |||
11 | Check refrigerant lines | In the event of leakage: | |
Refrigerant lines to refrigerant compressor, remove/install | |||
Remove/install refrigerant line between refrigerant compressor and evaporator | |||
Remove/install refrigerant line between evaporator and condenser | |||
Remove/install refrigerant line between condenser and refrigerant compressor | |||
12 | Check pressure switch | In the event of leakage: | |
Pressure switch for refrigerant compressor, remove/install | |||
13 | Check air recirculation unit | If leaks are found, see: | |
Air recirculation unit, remove/install | |||
| Install | ||
14 | Position rear drive module | ||
15 | Install underbody paneling | ||
16 | Install CBS at rear | ||
17 | Install front CBS | ||
18 | Install engine compartment cover |
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