Disassemble/assemble rear-end door (right door wing)

AR72.20-S-2411E

Disassemble/assemble rear-end door (right door wing)

20.2.15

Model

447.6/7

Shown on vehicle with code W78 (Window in liftgate/rear-end door with wipe/wash system)

1

Rear-end door

8

Sealing

2

Rear window

9

Bearing bracket

3

Rear-end door lock

10

Screw

4

Wiring harness

11

Guide

5

Passage

12

Rail

6

Guide wedge

13

Right bottom lock

7

Right top lock

M6/11

Right rear-end door wiper motor



Remove

1

Remove rear-end door (1)

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)
If necessary.

AR72.20-S-1901E

 

Disassemble/assemble

2

Remove door paneling from rear door (1)

AR72.20-S-6615E

3

Remove door foil from rear-end door (1)

AR72.20-S-4100E

 Assembly: Ensure that cavity preservation is sufficient.

If the rear door (1) is replaced or repaired:



Perform hollow cavity preservation on rear-end door (1).

AR97.20-S-1500E

4

Remove right rear-end door wiper motor (M6/11)

AR82.30-S-6551E

5

Remove right upper lock (7)

AR72.40-S-4434E

6

Remove right bottom lock (13)

AR72.40-S-4437E

7

Remove rear-end door lock (3)

AR72.20-S-4055E

8

Remove rear window (2)

Model 447.6/7 with code W78 (Window in liftgate/rear-end door with wiper/washer system)

AR67.20-S-5145EE

9

Remove passage (5) and wiring harness (4)

 Mounting wedge

*110589035900

10

Remove guide wedge (6)

11

Remove outer door handle on rear-end door (1)

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)

AR72.20-S-2420E

12

Remove seal (8)

13

Loosen bolt (10) and remove bearing bracket (9)

14

Drill rivet out of strip (12) and remove strip (12)



General information on riveting

AH60.00-P-0003-01N

15

Remove guide (11)

16

Remove door retaining strap from rear-end door (1)

 Bracket, door catch device to door

*BA72.20-N-1010-01J

17

Remove door holder (magnetic) from rear-end door (1)

Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)

AR72.20-S-2792E

18

Drill out rivet on mounting rail for door holder (magnetic) and remove mounting rail from rear-end door (1)



General information on riveting

AH60.00-P-0003-01N

19

Remove hinges from rear-end door (1)

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)
If rear-end door (1) is removed.

AR72.20-S-2650E

20

Heat model badge with hot air blower and remove

If installed.

Attach model badge to rear-end door (1)

AR72.15-S-0001E

 Installation: Replace model badge.

21

Remove all cable ducts, retaining clips and clamps from rear-end door (1)

22

Assemble in the reverse order



Install

23

Install rear-end door (1)

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)
Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)
If rear-end door (1) is removed.

AR72.20-S-1901E



Check

24

Check electrical consumers on rear-end door (1) for proper function

 Rear-end door

Number

Designation

Model 447.6/7
with code W54 (2-wing rear-end door, 270 degrees)

Model 447.6/7
with code W50 (Rear-end door, double-wing, 180 degrees without window)

BA72.20-N-1010-01J

Bracket, door catch device to door

Nm

23

23