Disassembling and assembling front door

AR72.10-S-0510E

Disassembling and assembling front door

14.12.2015

Model

447

Model

448

1

Front door paneling

2

Spacer

3

Seal

4

Cover

5

Seal

6

Electrical connectors

7

Electrical wiring harness

7

Electrical wiring harness

10

Door holder

13

Hinge

8

Grommet

11

Clamping bolt

14

Guide

9

Bolts

12

Bolts

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Disassemble/assemble

1

Remove front door paneling (1)

AR72.10-S-6575E

2

Remove window from front door

AR72.10-S-1910E

3

Remove outside door handle on front door

AR72.10-S-2400E

4

Remove front door lock

AR72.10-S-4011E

5

Remove door module

AR72.10-S-0900E

6

Remove outside mirror

AR88.70-S-9000E

7.1

Remove trim piece from front door

Model 447.8
with code VQ1 (AVANTGARDE)
Model 448.8

AR88.85-S-9741E

7.2

Remove outer sealing rail

Model 447
except code VQ1 (AVANTGARDE)
Model 448.7

AR72.10-S-1700E

8

Remove seal for side window from front door

AR72.10-S-1905E

9

Remove paneling (4) from window frame on inside on front door

Model 447.8
Model 448

AR72.10-S-6580E

10

Remove decorative foil from window frame on front door

If installed.

AR72.10-S-1016E

11

Remove spacer (2)

12

Remove seal (3)

Model 447.7
with code ZQ9 (Tourer SELECT)
Model 447.8
Model 448

13

Remove seal (5)

AR72.10-S-1550E

14

Remove paneling in driver side footwell

When disassembling front door on passenger side.

AR68.30-S-4020E

15

Remove paneling on passenger side footwell

When disassembling front door on passenger side.

AR68.30-S-4030E

16

Remove signal acquisition and actuation module control unit (SAM) and lay down to side

When disassembling front door on passenger side.

AR54.21-S-1257E

17

Separate electrical connections (6)

 The number of electrical connectors (6) can vary depending on the equipment installed.

18

Remove grommet (8) from front door

19

Unscrew bolts (9) on door holder (10) from front door

 Bolt of door holder to door

*BA72.10-N-1002-01G

20

Loosen clamp screws (11) and remove front door


Carefully handle front door.
Otherwise paint damage can occur.

 Helper required.

 Guide electrical wiring harness (7) through grommet (8) on A-pillar.

 Bolt, hinge on door

*BA72.10-N-1004-01G

21

Unscrew bolts (12) and remove hinges (13)

 Assembly: Tighten bolts (12) only after installing front door.

22

Remove electrical wiring harness (7) from front door

23

Remove guide (14)

24

Assemble in the reverse order

Adjust

25

Adjust front door

AR72.10-S-0550E

 Front door

Number

Designation

Model 447, 448

BA72.10-N-1002-01G

Bolt of door holder to door

Nm

14

 Front door

Number

Designation

Model 447, 448

BA72.10-N-1004-01G

Bolt, hinge on door

Nm

25