Remove/install windshield

AR67.10-P-1000RR

Remove/install windshield

07.03.2019

Model

452.3/4

1

Windshield

2

Border

1

Windshield

2

Border



Remove

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT

Topical note

Notes on removal/installation of windshield

AH67.10-P-1000-01MCC

1

Remove the right and left wiper arm

AR82.30-P-6100RR

2

Remove air inlet

AR83.25-P-1401RR

3

Remove inside rearview mirror

AR68.40-P-0001RR

4

Remove front roof frame paneling

AR68.30-P-4450RR

5

Remove both paneling elements for the A-pillar from the inside

6

Lift the border (2) at the bottom left or right (arrow) and remove from the windshield (1)

7

Remove the paneling on the rain/light sensor and disconnect the plug connection

On vehicles with code (V54) rain/light sensor

AR82.00-P-1000RR

8

Mask the window cutout using masking tape

9.1

Cut out the windshield (1) using the windshield removal tool and remove

When the windshield (1) is removed using the windshield removal tool.

AR67.10-P-1000-11MCC

 Aid of helper required to remove windshield (1) from body flange. The cutting wire is included in the adhesive parts kit.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

9.2

Cut out the windshield (1) using the windshield removal tool (cutting wire) and remove

When the windshield (1) is removed using the "Veritrac" windshield removal tool.

AR67.10-P-1000-06RR


Mask the body, front edge of the roof and detachable parts in the cutting area using tape
to prevent damage caused by the cutting wire.

 The aid of a helper is required for cutting out and removing the windshield (1).The cutting wire is included in the adhesive parts kit.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A



Install

10

Prepare body flange for installation of window

Cotton gloves must be worn during the entire assembly job on the new windshield (1). Ensure that no fingerprints are present in the area of the bonding surface.

AR67.10-P-1501-01RR


The bonding area on the body flange must be absolutely free of dust and grease
to prevent paint adhesion problems when the window is installed.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

11

Insert the new border (2) on the windshield (1)

 Follow the correct task sequence when installing the border (2).
Upper corners first, then top cross profile the side profiles.

12

Align windshield (1) in the body opening

AR67.10-P-1000-04RR

 Aid of helper required.

13

Prepare windshield (1) for glazing

AR67.10-P-1000-03SM


The bonding area on the windshield (1) must be absolutely free of dust and grease
otherwise paint adhesion problems may occur.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

14

Open the window in the driver's door and front passenger door.

 This prevents the windshield (1) from being pressed outward by the air pressure when a door is closed before the bond has completely cured.

15

Apply adhesive material

AR67.10-P-1000-08FF


The windshield (1) must be installed within 2 minutes of the adhesive material being applied to the body flange
otherwise paint adhesion problems may occur.

 Durability is reached after approx. 2 hours, measured from when the windshield is installed (1). The rated accident strength is achieved only after approx. 8 hours.
Uniformly apply adhesive bead at a height of approx. 12 mm.

Adhesive parts kit (with isopropanol cleaner)

*BR00.45-Z-1141-02A

 Adapter

*000589866300

16

Install windshield (1)

AR67.10-P-1503-01RR

 Aid of helper required. Fix the windshield (1) using a suitable tape.

17

Install both paneling elements for the A-pillar

 Make sure that the clips engage.

18

Install front roof frame paneling

AR68.30-P-4450RR

19

Install rain/light sensor

On vehicles with code (V54) rain/light sensor

AR82.00-P-1000RR

20

Install inside rearview mirror

AR68.40-P-0001RR

21

Install the air inlet

AR83.25-P-1401RR

22

Install the right and left wiper arm

AR82.30-P-6100RR

23

Stick the information label onto the windshield (1)

Only when the windshield (1) is replaced; see removed windshield (1).

Repair materials

Number

Designation

Order number

BR00.45-Z-1141-02A

Adhesive parts kit (with isopropanol cleaner)

A 451 989 00 71