Remove/install roof paneling · ar6510s5702a · Mercedes-Benz WIS

AR65.10-S-5702A

Remove/install roof paneling

09.03.2020

Model	909
	except code D03 (Roof and rear-end doors, high version)

N65.10-A000-12

 Danger	Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.		AS65.00-Z-0002-01A
 Warning	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
 Warning	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
Topical note	Notes on carrying out repair work in the vehicle interior		AH68.00-N-0001-01S
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Cover vehicle interior.	 Commercially available devices/tools Spark-proof blankets
2	Remove headliner.		AR68.30-D-7607F
3	Remove windshield.		AR67.10-D-1000F
		 Commercially available devices/tools Window cutter Cup suction tool/shackle (for removing and installing windows) Wet and dry vacuum cleaner
		 A helper is required.
		 Long wedge	*115589035900
4	Remove all wiring harnesses from the repair area.
5	Remove roof paneling front section.		AR65.10-S-5750-01A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 WIS Service Media wsm://04_ 201900_99
		 Commercially available devices/tools Round wire brush Spot weld milling machine Spot weld milling cutter Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Remove roof paneling rear section.		AR65.10-S-5760-01A
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 WIS Service Media wsm://04_ 201900_96
		 Commercially available devices/tools Round wire brush Spot weld milling machine Spot weld milling cutter Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
	General notes on welding		AH60.00-N-0005-01A
	General information on riveting		AH60.00-P-0003-01N
	Notes on seam seal		AH97.10-P-0002-02A
7	Prepare roof paneling rear section for installation.		AR65.10-S-5760-02A
		 WIS Service Media wsm://04_ 201900_98
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Install roof paneling rear section.		AR65.10-S-5760-03A
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 WIS Service Media wsm://04_ 201900_97
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner Blind rivet gun (minimum pull-off force 19 kN) Electric or pneumatic squeeze gun
		Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1001-13A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Teroson MS 222	*BR00.45-Z-1157-02A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9	Prepare roof paneling front section for installation.		AR65.10-S-5750-02A
		 WIS Service Media wsm://04_ 201901_01
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
10	Install roof paneling front section.		AR65.10-S-5750-03A
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 WIS Service Media wsm://04_ 201901_00
		 Commercially available devices/tools Round wire brush Wet/dry vacuum cleaner Blind rivet gun (minimum pull-off force 19 kN) Electric or pneumatic squeeze gun
		Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	*BR00.45-Z-1001-13A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Teroson MS 222	*BR00.45-Z-1157-02A
		1K-zinc dust paint	*BR00.45-Z-1056-07A
11	Clean repair area.	 Commercially available devices/tools Wet/dry vacuum cleaner
12	Treat repair areas with primer filler.	 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Seal seam after repair.		AR97.10-D-4000F
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
14	Paint repair areas and adjacent surfaces.	 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
15	Supplement cavity preservation.		AR97.20-D-1500F
		 Commercially available devices/tools Pressure spray gun
		Cavity preservation (free of solvents), 1 liter	*BR00.45-Z-1003-05A
16	Install windshield.		AR67.10-D-1000F
		 Commercially available devices/tools Cup suction tool/shackle (for removing and installing windows) Wet and dry vacuum cleaner Electric or pneumatic squeeze gun
		 A helper is required.
		Adhesive, inside rear-view mirror to windshield	*BR00.45-Z-1074-02A
		Glazing repair kit 500662 01/03/05/07/09/11	*BR00.45-Z-1031-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
		 Adapter	*000589866300
17	Route all wiring harnesses.
18	Install headliner.		AR68.30-D-7607F
19	Remove vehicle interior cover.	 Commercially available devices/tools Spark-proof blankets

115 589 03 59 00

Long wedge

000 589 86 63 00

Adapter

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-13A	Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN)	A 003 990 35 97
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation (free of solvents), 1 liter	A 000 986 72 70 10
BR00.45-Z-1031-02A	Glazing repair kit 500662 01/03/05/07/09/11	A 973 670 00 93
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1074-02A	Adhesive, inside rear-view mirror to windshield	A 005 989 47 71
BR00.45-Z-1157-02A	Teroson MS 222	A 012 989 14 71
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71
BR00.45-Z-1180-02A	Repair kit for installing windshields, 1-component adhesive	A 000 670 01 00

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