Remove/install center side longitudinal member · ar6330d0846tsf · Mercedes-Benz WIS

AR63.30-D-0846TSF

Remove/install center side longitudinal member

15.01.2020

Model

910.6

Modification notes

20.12.2019

Method extended

Step 9

Remove/install center side longitudinal member

Shown on model 910.633, left side of vehicle

1	Center side longitudinal member

D63.30-A000-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703	AS00.00-Z-0035-01A
 Danger	Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC.	No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers.Model 910.6 with engine 780.703	AS54.10-Z-0001-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system	Model 910.6 with engine 780.703	AH00.00-Z-0300-01A
Topical note	Notes on battery	Model 910.6 with engine 780.703	AH54.10-P-0001-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove respective center bottom sidewall paneling.		AR63.10-D-5654-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Remove the center side longitudinal member (1).		AR63.30-D-0846-01TSF
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner Straight grinder
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare the center side longitudinal member (1) for installation.		AR63.30-D-0846-02TSF
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Hole punching pliers 6 mm Hand drill Rotary wire brush Body power jigsaw Clamping pliers (Standard) Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Prepare the lower center sidewall paneling for installation.		AR63.10-D-5654-02TS
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
7	Install the center side longitudinal member (1).		AR63.30-D-0846-03TSF
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Angular grinder Wet and dry vacuum cleaner
8	Install the center bottom sidewall paneling and weld in.		AR63.10-D-5654-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
9	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
10	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
11	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
12	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
13	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
14	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
15	Supplement cavity preservation		AR97.20-D-1500TS
16	Install all detachable parts in area of repair point.

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

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