ar6330d084602tsf

Prepare center side longitudinal member for installation

Typ ar · temat 63.30 · wersja 0100 · 2018-10-01

Dotyczy: Model 910.6

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.30 Podłużnica na zewnątrz — Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.41 Belka/ nadkole — Seria 910 (modele 6**)

AR63.30-D-0846-02TSF

Prepare center side longitudinal member for installation

000 588 01 84 00 Welder

WS60.00-P-0021K

Model

910.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on the left component parts and must be performed in a similar manner on vehicles with damage on the right side of the vehicle.

Prepare center side longitudinal member for installation

D63.30-A015-08

1

Mark separating point on vehicle floor (1) (area A).

Use dimension for separating cut from the vehicle.

2

Cut vehicle floor (1) at separating point (area A).

Commercially available devices/tools
Body power jigsaw

3

Dispose of larger remaining piece of the vehicle floor (1).

4

Punch Ø 6 mm holes in vehicle floor (1) (areas B1, B2 and B3).

Commercially available devices/tools
Hole punching pliers 6 mm

5

Drill Ø 7 mm holes in vehicle floor (1) (areas C2, and C3).

Commercially available devices/tools
Hand drill

6

Model 910.6 (except 910.621/631/641)
Drill Ø 7 mm holes in vehicle floor (1) (area C1).

Commercially available devices/tools
Hand drill

7

Grind mating surfaces on vehicle floor (1) down to bare metal in cross-hatched area and around holes (areas B1, B2, B3, C2, and C3).

Commercially available devices/tools
Rotary wire brush

8

Model 910.6 (except 910.621/631/641)
Grind vehicle floor (1) down to bare metal around the holes (area C1).

9

Remove shavings and drill chips.

Commercially available devices/tools
Wet and dry vacuum cleaner

Prepare center side longitudinal member for installation

10

Punch Ø 6 mm holes in the longitudinal member (2) (area E) and in the longitudinal member (3) (area D).


Commercially available devices/tools
Hole punching pliers 6 mm



11

Grind mating surfaces in the cross-hatched areas and around holes (areas D and E) down to bare metal.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



12

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



13

Zinc dust paint to insides of spot weld flanges.


D63.30-A009-06

Prepare center side longitudinal member for installation

D63.30-A017-08

14

Grind mating surfaces in cross-hatched areas on crossmembers (5, 6) down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

15

Model 910.6 (except 910.621/631/641)
Grind mating surfaces in cross-hatched areas on crossmember (7) down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

16

Remove shavings.

Commercially available devices/tools
Wet and dry vacuum cleaner

17

Zinc dust paint to insides of spot weld flanges.

Prepare center side longitudinal member for installation

18

Grind mating surfaces in cross-hatched areas on longitudinal member (4) down to bare metal.


Sand down spot weld flanges to bare metal on both sides.


Commercially available devices/tools
Rotary wire brush



19

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner



20

Zinc dust paint to insides of spot weld flanges.


a

Dimension (205 mm)

b

Dimension (800 mm)

c

Dimension (1,080 mm)

d

Dimension (98 mm)

e

Dimension (98 mm)

f

Dimension (98 mm)

D63.30-A016-06

21

Install, fit, and fix in place the crossmember (5) into the longitudinal member (4).

Commercially available devices/tools
Clamping pliers (Standard)

Observe dimensions (a, d).

22

Install, fit, and fix in place the crossmember (6) into the longitudinal member (4).

Commercially available devices/tools
Clamping pliers (Standard)

Observe dimensions (b, e).

23

Model 910.6 (except 910.621/631/641)
Install, fit, and fix in place the crossmember (7) into the longitudinal member (4).

Commercially available devices/tools
Clamping pliers (Standard)

Observe dimensions (c, f).

24

The crossmembers (5, 6) (areas G and H).

25

Model 910.6 (except 910.621/631/641)
Crossmember (7) (area F).

Prepare center side longitudinal member for installation

D63.30-A008-09

26

Punch Ø 6 mm holes in the center side longitudinal member (8) (areas I and L).

Commercially available devices/tools
Hole punching pliers 6 mm

27

Model 910.621/631/641
Drill Ø 7 mm holes in the center side longitudinal member (8) (area J).

Commercially available devices/tools
Hand drill

28

Grind mating surfaces in cross-hatched areas and around holes on the center side longitudinal member (8) down to bare metal (areas I and L).

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

29

Model 910.621/631/641
Grind mating surfaces) down to bare metal in the crosshatched areas around holes (area J) on the center side longitudinal member (8).

Commercially available devices/tools
Rotary wire brush

30

Model 910.6 (except 910.621/631/641)
Grind mating surfaces down to bare metal in crosshatched areas (area K) on the center side longitudinal member (8).

Commercially available devices/tools
Rotary wire brush

31

Remove shavings and drill chips.

Commercially available devices/tools
Wet and dry vacuum cleaner

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