ar6330d084601tsf

Remove center side longitudinal member

Typ ar · temat 63.30 · wersja 0100 · 2018-10-01

Dotyczy: Model 910.6

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.30 Podłużnica na zewnątrz — Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.41 Belka/ nadkole — Seria 910 (modele 6**)

AR63.30-D-0846-01TSF

Remove center side longitudinal member

Model

910.6

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.

The safety information in the superordinate service document must be observed.

The next steps are shown on the left side of the vehicle in model 910.633 and must be performed in a similar manner on vehicles with damage on the right side of the vehicle.

Remove center side longitudinal member

1

Expose spot welds on the vehicle floor (2) (areas A1, A2, A3, A4 and A6).


Commercially available devices/tools
Rotary wire brush



2

Model 910.6 (except 910.621/631/641)
Expose spot welds on the vehicle floor (2) (area A5).


Commercially available devices/tools
Rotary wire brush


D63.30-A001-06

3

Mill off spot welds on the vehicle floor (2) (areas A1, A2, A3, A4 and A6).

Commercially available devices/tools
Spot weld milling machine

4

Model 910.6 (except 910.621/631/641)
Mill off spot welds on the vehicle floor (2) (area A5).

Commercially available devices/tools
Spot weld milling machine

5

Expose weld seam on vehicle floor (2) (area B).

Commercially available devices/tools
Rotary wire brush

6

Separate weld seam on vehicle floor (2) (area B).

Commercially available devices/tools
Straight grinder

7

Remove vehicle floor (2).

Remove center side longitudinal member

8

Expose spot welds on longitudinal member (3) (areas C1, C2, D1 and D2).


Commercially available devices/tools
Rotary wire brush



9

Mill off spot welds on longitudinal member (3) (areas C1, C2, D1 and D2).


Commercially available devices/tools
Spot weld milling machine



10

Remove the damaged longitudinal member (3).


D63.30-A002-06

Remove center side longitudinal member

D63.30-A003-09

11

Expose the spot welds on the crossmember (4.2) (area E).

Commercially available devices/tools
Rotary wire brush

12

Mill off the spot welds on the crossmember (4.2) (area E).

Commercially available devices/tools
Spot weld milling machine

13

Mark the separating point on the crossmember (4.1) (area F1).

Mark the separating point along the edge.

14

Model 910.6 (except 910.621/631/641)
Mark the separating point on the crossmember (4.3) (area F2).

Mark the separating point along the edge.

15

Separate the separating point on the crossmember (4.1) (area F1).

Commercially available devices/tools
Body power jigsaw

16

Model 910.6 (except 910.621/631/641)
Separate the separating point on the crossmember (4.3) (area F2).

Commercially available devices/tools
Body power jigsaw

Remove center side longitudinal member

D63.30-A004-09

17

Mark the separating points on the center side longitudinal member (1) as shown (areas G and H).

18

Separate the separating point on the center side longitudinal member (1) (areas G and H).

Commercially available devices/tools
Body power jigsaw

19

Remove the damaged center side longitudinal member (1).

Remove center side longitudinal member

D63.30-A005-09

20

Expose the spot welds on the remaining pieces (6, 7, 8, 9) (areas I, J, K1, K2, K3, K4, L1, L2, L4, L6, M1 and M2).

Commercially available devices/tools
Rotary wire brush

21

Model 910.621/631/641
Expose the spot welds on the remaining piece (9) (area L3).

Commercially available devices/tools
Rotary wire brush

22

Mill off the spot welds on the remaining pieces (6, 7, 8, 9) (areas I, J, K1, K2, K3, K4, L1, L2, L4, L6, M1 and M2).

Mill off the spot welds through two panel thicknesses (areas K4 and M2).

Commercially available devices/tools
Spot weld milling machine

23

Model 910.621/631/641
Mill off the spot welds on the remaining piece (9) (area L3).

Commercially available devices/tools
Spot weld milling machine

24

Remove remaining pieces (6, 7, 8, 9).

Remove center side longitudinal member

D63.30-A006-09

25

Model 910.6 (except 910.621/631/641)
Grind mating surface in cross-hatched area (area N) down to bare metal.

Commercially available devices/tools
Rotary wire brush

26

Grind mating surfaces down to bare metal in cross-hatched areas and around holes.

Sand down spot weld flanges to bare metal on both sides.

Commercially available devices/tools
Rotary wire brush

27

Remove shavings and milling chips.

Commercially available devices/tools
Wet and dry vacuum cleaner

28

Zinc dust paint to insides of spot weld flanges.

Remove center side longitudinal member

29

Model 910.621/631/641
Grind mating surface in cross-hatched area (area P) down to bare metal.


Commercially available devices/tools
Rotary wire brush



30

Grind mating surface down to bare metal in cross-hatched areas.


Commercially available devices/tools
Rotary wire brush



31

Remove shavings.


Commercially available devices/tools
Wet and dry vacuum cleaner


D63.30-A007-06