Replace A-pillar inner section · ar6320d1104ts · Mercedes-Benz WIS

AR63.20-D-1104TS

Replace A-pillar inner section

15.01.2020

Model

907, 910

Shown on model 910.631, left side of vehicle

1	A-pillar inner section

D63.20-1490-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Model 910.6 with engine 780.703	AH00.00-Z-0300-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts that remain in the vehicle with fire-resistant welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove upper front longitudinal member.		AR62.20-D-1286-01TS
		 Commercially available devices/tools Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Remove A-pillar outer paneling with A-pillar reinforcement.		AR63.20-D-1122-01TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Remove A-pillar inner section (1).		AR63.20-D-1104-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Model 910 Heat gun is needed for this vehicle only.
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Prepare A-pillar inner section (1) for installation.		AR63.20-D-1104-03TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Prepare A-pillar outer paneling with A-pillar reinforcement for installation.		AR63.20-D-1122-02TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Prepare upper front longitudinal member for installation.		AR62.20-D-1286-02TS
		 Commercially available devices/tools Rotary wire brush Hole punching pliers 6 mm Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
9	Install A-pillar inner section (1).		AR63.20-D-1104-04TS
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Welding device	*907589012300
10	Install A-pillar outer paneling with A-pillar reinforcement.		AR63.20-D-1122-03TS
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		 Bolt, inner part of A-pillar to A-pillar reinforcement	*BA63.20-N-1001-01TS
		Gap dimensions of front/rear door	*BE60.00-N-1004-01TS
		 Feeler gauge	*129589032100
		If no body solder is used to restore the surfaces,
		
		use a basic body filler on the body.
		Process filler on body	AR60.00-S-0031-01P
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
11	Install upper front longitudinal member.		AR62.20-D-1286-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush
		 Welding device	*907589012300
12	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
13	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
14	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
15	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
16	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
17	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
18	Supplement cavity preservation		AR97.20-D-1500TS
19	Install all detachable parts in area of repair point.

Test and adjustment values for gap dimensions

Number	Designation				Model 907.1	Model 907.2
BE60.00-N-1004-01TS	Gap dimensions of front/rear door	Front door to A-pillar	Dimension "DA"	mm	3,0 (1,5)	3,0 (1,5)
		Front door to longitudinal member	Dimension "DB"	mm	5,5 (1)	5,5 (1)
		Front door to B-pillar	Dimension "DC"	mm	5,5 (1)	5,5 (1)
		Rear door to B-pillar	Dimension "DD"	mm	-	5,5 (1)
		Rear door to longitudinal member	Dimension "DE"	mm	-	5,5 (1)
		Rear door to C-pillar	Dimension "DF"	mm	-	5,5 (1)
			For picture, see		AR60.00-D-0700-01TS	AR60.00-D-0700-01TS

Test and adjustment values for gap dimensions

Number	Designation				Model 907.6/7/8, 910
BE60.00-N-1004-01TS	Gap dimensions of front/rear door	Front door to A-pillar	Dimension "DA"	mm	5,0 (0,8)
		Front door to longitudinal member	Dimension "DB"	mm	5,5 (1)
		Front door to B-pillar	Dimension "DC"	mm	5,5 (1)
		Rear door to B-pillar	Dimension "DD"	mm	-
		Rear door to longitudinal member	Dimension "DE"	mm	-
		Rear door to C-pillar	Dimension "DF"	mm	-
			For picture, see		AR60.00-D-0700-01TS

 Columns

Number	Designation		Model 907, 910
BA63.20-N-1001-01TS	Bolt, inner part of A-pillar to A-pillar reinforcement	Nm	25

129 589 03 21 00

Feeler gauge

907 589 01 23 00

Welding device

Repair materials

Number	Designation	Order number
BR00.45-Z-1052-04A	Silicone remover Order No. 3295	Prosol Lacke + Farben GmbH Schneidmühlweg 12 63741 Aschaffenburg Germany Tel. +49 6021 3480-0 Fax +49 6021 3480-40 http://www.prosol-farben.de
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

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