Remove A-pillar inner section.

AR63.20-D-1104-01TS

Remove A-pillar inner section.

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A



000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

907, 910

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Scribe separation line on A-pillar inner section (1) (area A).

 Dimension (a) is measured from the cut edges of the outer paneling of the A-pillars toward the roof.

 Scribe separation line (area A) depending on the degree of damage.

2

Separate A-pillar inner section (1) at the separation point (area A).

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

3

Expose spot welds on A-pillar inner section (1) (areas B, C, D, E1, and E2).

4

Mill off spot welds on A-pillar inner section (1) (areas B, C, D, E1, and E2).

 Mill off spot welds through 2 panel thicknesses (areas D and E2).

a

Dimension (approx. 50 mm)

5.1

Model 907
Expose spot welds on A-pillar inner section (1) (areas F1, F2, and F3) (figure A).

5.2

Model 910
Expose spot welds on A-pillar inner section (1) (areas F1, F2, and F3) (figure B).

6.1

Model 907
Mill off spot welds on A-pillar inner section (1) (areas F1, F2, and F3) (figure A).

6.2

Model 910
Mill off spot welds on A-pillar inner section (1) (areas F1, F2, and F3) (figure B).

7

Expose spot welds on A-pillar inner section (1) (areas G1, G2, G3, G4, G5, H, I1, I2, and I3).

8

Mill off spot welds on A-pillar inner section (1) (areas G1, G2, G3, G4, G5, H, I1, I2, and I3).

 Mill off spot welds through 2 panel thicknesses (areas G2 and I3).

9

Model 910
Heat A-pillar inner section (1) in cross-hatched areas.

10

Remove damaged A-pillar inner section (1).

11.1

Model 907
Grind mating surfaces down to bare metal in cross-hatched areas and around holes (figure C).

 Sand down spot weld flanges to bare metal on both sides.

11.2

Model 910
Grind mating surfaces down to bare metal in cross-hatched areas and around holes (figure D).

 Sand down spot weld flanges to bare metal on both sides.

12

Grind mating surfaces down to bare metal in cross-hatched areas and around holes.

 Sand down spot weld flanges to bare metal on both sides.

13

Remove shavings and milling chips.

14

Zinc dust paint to insides of spot weld flanges.