Prepare A-pillar inner section for installation

AR63.20-D-1104-03TS

Prepare A-pillar inner section for installation

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

907, 910

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

1

Scribe separation line on upper A-pillar inner section (1.1) (area A).

 Apply dimension for separation line from vehicle.

2

Separate upper A-pillar inner section (1.1) at the separation point (area A).

3

Dispose of remaining piece.

4

Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

5

Remove shavings.

6

Zinc dust paint to insides of spot weld flanges.

7.1

Model 907
Drill holes in center A-pillar inner section (1.2) with Ø 8 mm drill bit (area C) (figure A).

7.2

Model 910
Drill holes in center A-pillar inner section (1.2) with Ø 8 mm drill bit (area C) (figure B).

8.1

Model 907
Grind mating surfaces down to bare metal in cross-hatched areas and around holes (area C) (figure A).

 Sand down spot weld flanges to bare metal on both sides.

8.2

Model 910
Grind mating surfaces down to bare metal in cross-hatched areas and around holes (area C) (figure B).

 Sand down spot weld flanges to bare metal on both sides.

9

Remove shavings and drill chips.

10

Zinc dust paint to insides of spot weld flanges.

11

Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

12

Remove shavings and drill chips.

13

Zinc dust paint to insides of spot weld flanges.