Remove/install C-pillar inner section · ar6320d0510ts · Mercedes-Benz WIS

AR63.20-D-0510TS

Remove/install C-pillar inner section

13.08.2018

Model

907.2

Shown on model 907.2, left side of vehicle

1	Inner section of C-pillar

D63.20-1540-05

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Set up straightening bench with crossbars and straightening tool set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
	000 588 09 80 00 Swivel arm column-type lift		WS00.00-N-0045B
5	Cut off paneling of C-pillar.		AR63.20-D-0098-02TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Cut off inner section of C-pillar (1).		AR63.20-D-0510-01TS
		 Commercially available devices/tools Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Prepare inner section of C-pillar (1).		AR63.20-D-0510-02TS
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Prepare paneling of C-pillar (1).		AR63.20-D-0098-01TSB
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
9	Install inner section of C-pillar (1) and weld in.		AR63.20-D-0510-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard)
10	Install paneling of C-pillar (1) and weld in.		AR63.20-D-0098-04TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Side portal frame	*210589172300
11	Release vehicle from straightening bench, lift and remove straightening bench.
	000 588 09 80 00 Swivel arm column-type lift		WS00.00-N-0045B
12	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
13	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
14	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
15	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
16	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
17	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
18	Supplement cavity preservation.		AR97.20-D-1500TS
19	Install detachable parts in area of repair point.

210 589 17 23 00

Side portal frame

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

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