1 | Sidewall inner section |
2 | Rear sidewall |
D63.10-1767-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
General information on body repair | |||
| Remove | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
3 | Separate rear sidewall (2) | ||
Zinc dust paint suitable for spot welding | |||
4 | Separate sidewall inner section (1) | ||
Zinc dust paint suitable for spot welding | |||
5 | Prepare rear sidewall (2) for installation | ||
Zinc dust paint suitable for spot welding | |||
6 | Prepare sidewall inner section (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
7 | Install sidewall inner section (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| 000 588 02 84 00 Welder | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
8 | Install rear sidewall (2) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
9 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
10 | Clean repair area | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG: | |
12 | Seal seam following repairs | ||
13 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG: | |
14 | Add cavity preserving agent | ||
15 | Remove welding protection blankets | ||
16 | Install all detachable body components in area to be repaired |
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