Repair is shown on the right side of the vehicle and is to be performed analogeously on the left of the vehicle |
1 | Floor, front |
2 | Front floor section |
3 | Vehicle jack support point |
4 | Cover panel |
D61.10-1470-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove driver seat | ||
2 | Remove passenger bench seat | ||
3 | Remove seat base for driver seat | ||
4 | Remove seat base for passenger bench seat | ||
5 | Remove floor mat | ||
6 | Remove partition | Model 909.6 | |
7 | Remove all detachable parts in repair area | ||
8 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
9 | Remove connecting part in cab | ||
10 | Remove jack socket (3) | When repairing floor on passenger side. | |
11 | Expose weld seams on cover panel (4) | ||
12 | Grind weld seams off on cover panel (4) and remove cover panel | ||
13 | Detach front floor (1) up to firewall | ||
Work instructions for cutting | |||
Spot weld milling cutter | |||
14 | Straighten connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
| Install | ||
15 | Prepare floor part of front (2) for installation | ||
Zinc dust paint suitable for spot welding | |||
16 | Fit front floor section (2), align and clamp in position | ||
17 | Insert check and attachment plate | ||
Insert check and locating plate in position of repair. | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
18 | Weld in front floor section (2) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
19 | Install jack socket (3) | When repairing floor on passenger side. | |
20 | Grind cover panel (4) and front floor (1) down to bare metal n welding area and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
21 | Fit cover panel (4), align and weld on | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
22 | Install connecting part in cab | ||
23 | Grind off any residue welding material | ||
24 | Remove spark protection blankets | ||
25 | Clean cavities | | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
26 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
27 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
28 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
29 | Add cavity preserving agent | ||
30 | Reinstall all detachable parts removed from repair area | ||
31 | Install partition | Model 909.6 | |
32 | Install floor mat | ||
33 | Install seat base for front passenger bench seat | ||
34 | Install seat base for driver seat | ||
35 | Install front passenger bench seat | ||
36 | Install driver seat |
201 589 00 51 00
Spot weld milling cutter
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