1 | Connection element |
2 | Section of connection element in cab |
D61.10-0112-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove door entry step | ||
2 | Remove all detachable parts in repair area | ||
3 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
4 | Separate cab connection element section (2) | ||
Work instructions for cutting | |||
Spot weld milling cutter | |||
5 | Straighten connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
| Install | ||
6 | Prepare engine compartment connection element section (2) for installation | ||
Zinc dust paint suitable for spot welding | |||
7 | Fit cab connection element section (2), align and fix in place | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
8 | Weld in cab connection element section (2) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
9 | Grind off any residue welding material | ||
10 | Remove spark protection blankets | ||
11 | Install door entry step | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
13 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
15 | Add cavity preserving agent | ||
16 | Reinstall all detachable parts removed from repair area |
201 589 00 51 00
Spot weld milling cutter
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