Remove/install engine with transmission · ar0110s2401e · Mercedes-Benz WIS

AR01.10-S-2401E

Remove/install engine with transmission

09.01.2020

Model

447 with engine 651

Modification notes

22.11.2016	Document reference, added	Step 5
22.11.2016	Commercially available tools tensioning strap added	Operation step 29
22.11.2016	Special tool 171 589 00 37 00 Pliers for click clamps added	Operation step 2	AR01.10-S-2400-02E
22.11.2016	Special tools 003 589 03 37 00 hose clamp pliers and 454 589 00 37 00 hose clamp pliers, added	Operation steps 19, 20	AR01.10-S-2400-02E
22.11.2016	Method extended	Operation steps 21, 22	AR01.10-S-2400-02E
22.11.2016	Workshop equipment added	Operation steps 21, 22	AR01.10-S-2400-02E
17.06.2019	Screw, integral carrier to longitudinal frame member		BA22.10-N-1001-05A
08.01.2020	Bolt, speed sensor for tachograph to transmission	Transmission 711.680/683/685	BA26.19-N-1001-01I

S01.10-4613-09

Shown with transmission 711.6

1	Shift cables		3	Screw		9	Motor
2	Universal joint		4	Locks

Shown with CODE ZG2 (Permanent all-wheel drive)

5	Electrical connector
6	Electrical connector
7	Air duct segment
8	Air duct segment

S01.10-4631-06

 Danger	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
 Caution	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
 Warning	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Warning	Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
Topical note	Notes on using electrical or pneumatic screwdrivers/impact wrenches		AH00.00-N-0017-01A
Topical note	Brake fluid notes		AH42.50-P-0001-01A
Topical note	Notes on coolant		AH20.00-N-2080-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
 	Remove/install
1	Remove ground line from battery		AR54.10-S-0003E
2	Fix steering wheel in center position		AR46.20-S-0500-01E
		 Retainer device	*129589012100
3	Remove front wheels		AR40.10-S-1100E
4	Remove air filter housing		AR09.10-S-1150E
5	Drain air conditioning system	Model 447 with code HH4 (AAC THERMOTRONIC) except code HX1 (Refrigerant R-1234yf) Model 447 with code HH9 (Semi-automatic regulated A/C, TEMPMATIC) except code HX1 (Refrigerant R-1234yf)	AR83.30-S-1760E
		Model 447 with code HH4 (AAC THERMOTRONIC) with code HX1 (Refrigerant R-1234yf) Model 447 with code HH9 (Semi-automatic regulated A/C, TEMPMATIC) with code HX1 (Refrigerant R-1234yf)	AR83.30-S-1760EF
6	Disconnect electrical connectors (5, 6)	Model 447.### 1# with engine 651 with code ZG2 (Permanent all-wheel drive) except code MF4 (Emissions category Euro 4 N1 GR.III/N2) Model 447.### 2# with engine 651 except code MF4 (Emissions category Euro 4 N1 GR.III/N2)
7	Remove differential pressure sensor of diesel particulate filter from bracket on cylinder head	Model 447.### 1# with engine 651 with code ZG2 (Permanent all-wheel drive) except code MF4 (Emissions category Euro 4 N1 GR.III/N2) Model 447.### 2# with engine 651 except code MF4 (Emissions category Euro 4 N1 GR.III/N2)	AR07.04-S-0006E
		 Do not remove hoses on differential pressure sensor.
8	Remove RH and LH underfloor paneling	Model 447.### ## up to 048754 with engine 651 with code MX0 (BlueEFFICIENCY package) Model 447.8## ## as of 048755 with engine 651 with code MX0 (BlueEFFICIENCY package) with code VQ1 (AVANTGARDE)	AR61.30-S-1001E
9	Remove splash guard	Model 447 with engine 651 with code H12 (Auxiliary hot-water heater) except code MX0 (BlueEFFICIENCY package) except code VQ1 (AVANTGARDE) Model 447 with engine 651 with code HZ1 (Auxiliary heater (warm air)) except code MX0 (BlueEFFICIENCY package) except code VQ1 (AVANTGARDE) Model 447 with engine 651 with code MA6 (Emissions category Euro 6b N1 GR.III/N2) except code MX0 (BlueEFFICIENCY package) except code VQ1 (AVANTGARDE) Model 447 with engine 651 with code MB6 (Low-emission vehicle, Euro 6 Gr. 1) except code MX0 (BlueEFFICIENCY package) except code VQ1 (AVANTGARDE)	AR61.30-S-0015E
10	Drain off coolant		AR20.00-S-1140E
11.1	Remove catalytic converter from diesel particulate filter or exhaust pipe	Model 447 with engine 651 with code MF4 (Emissions category Euro 4 N1 GR.III/N2) Model 447.### 1# with engine 651 with code ZG2 (Permanent all-wheel drive) Model 447.### 2# with engine 651 except code MF4 (Emissions category Euro 4 N1 GR.III/N2)
			AR49.10-S-5500EA
11.2	Remove diesel particulate filter at connecting point to exhaust system	Model 447.### 1# with engine 651 except code MF4 (Emissions category Euro 4 N1 GR.III/N2) except code ZG2 (Permanent all-wheel drive)
			AR14.40-S-1000E
12	Remove engine crossmember	Model 447 with engine 651 except code ZG2 (Permanent all-wheel drive)	AR22.10-S-1170E
		Model 447 with engine 651 with code ZG2 (Permanent all-wheel drive)	AR22.10-S-1170EA
13	Remove shift cable (1)	MODEL 447 with TRANSMISSION 711.680
		 Installation: Lightly grease the ball sockets and ball heads.
		Long-life grease	*BR00.45-Z-1001-06A
14	Remove drive shaft from flexible coupling		AR41.10-S-0050-14E
		 The flex disk remains on the transmission.
		 Bolt, drive shaft to flexible coupling on transmission	*BA41.10-N-1001-01H
		 Bolt, propeller shaft center support bearing to underfloor	*BA41.10-N-1003-01H
15	Disconnect plug coupling for automatic transmission	Model 447 with transmission 722.9	AR27.10-S-0500-01E
16	Remove hose and line connections for a raised vehicle		AR01.10-S-2400-02E
		 Transmission 711.680Screw/bolt, manual transmission to engine	*BA26.10-N-1001-01F
		 Transmission 711.680Bolt, speed sensor for tachograph to transmission	*BA26.19-N-1001-01I
		 TRANSMISSION 722.9Bolt, transmission housing to engine	*BA27.10-N-1003-04B
		 Hose clamp pliers	*003589033700
		 Record plug	*129589009100
		 Pliers for click clamps	*171589003700
		 Hose clamp pliers	*454589003700
17	Remove bolt (3)	 Bolt, universal joint to steering gear	*BA46.20-N-1001-01O
18	Remove universal joint (2)
19	Remove crossmember		AR62.30-S-1360E
20	Remove coolant expansion reservoir		AR20.30-S-4950E
21	Remove air duct segment(7)
22	Remove air duct segment (8)	Model 447 with code HH4 (THERMOTRONIC AAC) Model 447 with code HH9 (A/C, semi-automatic regulated, TEMPMATIC)
23	Unfasten radiator unit	 To do so, release the locks (4).
24	Remove hose and line connections for a raised vehicle		AR01.10-S-2400-02E
	Compressor oils (specification 362.1)		BB00.40-P-0362-01A
		 Nut, refrigerant line to refrigerant condenser	*BA83.30-N-1019-01A
		 Bolt, refrigerant line on refrigerant compressor	*BA83.30-N-1012-01A
		 Nut, supply line to fuse box	*BA54.18-N-1002-02A
		 Hose clamp pliers	*003589033700
		 Record plug	*129589009100
		 Pliers for click clamps	*171589003700
		 Hose clamp pliers	*454589003700
25.1	Remove both transverse control arms from the steering knuckles	MODEL 447 except CODE ZG2 (Permanent all-wheel drive)
			AR33.20-S-1452E
25.2	Remove both front axle shafts from the wheel hubs	Model 447 with engine 651 with code ZG2 (Permanent all-wheel drive)
			AR33.30-S-6530EA
26	Remove both ball heads for steering from steering knuckle		AR46.40-S-7242E
27	Remove both torsion bar linkages of stabilizer bar at the suspension struts		AR32.35-S-3328E
28	Secure vehicle on vehicle lift		AR00.60-S-0100E
29	Remove engine (9) with transmission		AR01.10-S-2401-01E
	000 588 03 62 00 Lifting platform		WS01.00-P-0091A
		 Commercially available devices/tools Tensioning strap
		 M10	*BA00.10-N-1004-01A
		 Bolt, integral carrier to longitudinal frame member	*BA22.10-N-1001-05A
30	Install in the reverse order
	Check
31	Bleed clutch actuation system.	MODEL 447 with TRANSMISSION 711.680	AR25.20-S-0070E
32	Check shift cables (1) for ease of movement	MODEL 447 with TRANSMISSION 711.680
		Depending on findings
		
		Adjust shift cables (1)
			AR26.60-S-6633E
33	Check oil level in the respective transmission	Only if checking of the oil level is necessary.
		TRANSMISSION 722.9	AR27.00-S-0270E
		 Transmission 711.680Filling screw to transmission housing	*BA26.40-N-1002-01J
		Depending on findings
		
		Correct the oil level
		 Transmission 711.680Gear oil	*BF26.00-N-1001-01A
		 TRANSMISSION 722.9Automatic transmission fluid ATF	*BF27.00-N-1001-01A
34	Read out fault memory with diagnostic system
			AD00.00-S-2000-04E
		 Clear existing errors.
 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
35	Check for leaktightness with engine (9) running	 Visual inspection only.
36	Perform run-in program after engine replacement	Only when replacing the engine (9).
			AR01.10-S-2406-01E

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number	Designation			8.8	10.9
BA00.10-N-1004-01A	M10	Galvanized	Nm	45	63
		Phosphated	Nm	42	58

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number	Designation			12.9
BA00.10-N-1004-01A	M10	Galvanized	Nm	76
		Phosphated	Nm	70

 Frame-type integral support

Number	Designation			Model 447, 448
BA22.10-N-1001-05A	Bolt, integral carrier to longitudinal frame member	M8	Nm	30
		M14	Nm	172

 Manual transmission, complete

Number	Designation		Model 447 with transmission 710.510, 711.680
BA26.10-N-1001-01F	Screw/bolt, manual transmission to engine	Nm	38

 Sensors

Number	Designation		Transmission 711.680/683/685
BA26.19-N-1001-01I	Bolt, speed sensor for tachograph to transmission	Nm	4

 Transmission housing

Number	Designation		Model 447 with transmission 711.680
BA26.40-N-1002-01J	Filling screw to transmission housing	Nm	35

 Complete automatic transmission

Number	Designation		Transmission 722.9
BA27.10-N-1003-04B	Bolt, transmission housing to engine	Nm	38

 Propeller shaft

Number	Designation		Model 447, 448
BA41.10-N-1001-01H	Bolt, drive shaft to flexible coupling on transmission	Nm	58

 Propeller shaft

Number	Designation		Model 447, 448
BA41.10-N-1003-01H	Bolt, propeller shaft center support bearing to underfloor	Nm	58

 Steering gear

Number	Designation			Model 447 with engine 274, 651 Model 448 with engine 274
BA46.20-N-1001-01O	Bolt, universal joint to steering gear	Stage 1	Nm	15
		Stage 2	°	180

 Wiring harness

Number	Designation		Model 447, 448
BA54.18-N-1002-02A	Nut, supply line to fuse box	Nm	10

 Air conditioning

Number	Designation		Model 447 with engine 274, 651 Model 448 with engine 274
BA83.30-N-1012-01A	Bolt, refrigerant line on refrigerant compressor	Nm	20

 Air conditioning

Number	Designation		Model 447 with engine 274, 651 Model 448 with engine 274
BA83.30-N-1019-01A	Nut, refrigerant line to refrigerant condenser	Nm	12

 Manual transmission

Number	Designation			Transmission 711.680 in model 447
BF26.00-N-1001-01A	Gear oil	Filling capacity	Liter	2,1
		with PTO	Liter	–
		with additional drive system	Liter	–
		Sheet		BB00.40-P-0235-10A
		Sheet		BB00.40-P-0235-03A

 Automatic transmission

Number	Designation				Transmission 722.9
BF27.00-N-1001-01A	Automatic transmission fluid ATF	Filling capacity - complete refill		Liter	10,0
		Filling capacity - oil change		Liter	9,0
		Filling capacity, transmission oil change	with torque converter	Liter	9,0
		Filling capacity, transmission oil change	without torque converter	Liter	5,5
			Sheet		BB00.40-P-0236-15A
			Sheet		-
			Sheet		-
			Sheet		-
			Sheet		-

003 589 03 37 00

Hose clamp pliers

171 589 00 37 00

Pliers for click clamps

129 589 01 21 00

Retainer device

454 589 00 37 00

Hose clamp pliers

129 589 00 91 00

Record plug

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51 11

참조 문서

ad0000s200004e
ah0000n000101a 자가 잠금식 볼트와 너트 관련 지침
ah0000n001701a 전동식 또는 공압식 자동 드라이버 사용 관련 지침
ah2000n208001a 냉각수 지침
ah4250p000101a 브레이크액 관련 지침
ar0060s0100e
ar0110s240002e
ar0110s240101e
ar0110s240601e
ar0704s0006e
ar0910s1150e
ar1440s1000e
ar2000s1140e
ar2030s4950e
ar2210s1170e
ar2210s1170ea
ar2520s0070e
ar2660s6633e
ar2700s0270e
ar2710s050001e
ar3235s3328e
ar3320s1452e
ar3320s1452e
ar3330s6530ea
ar4010s1100e
ar4110s005014e
ar4620s050001e
ar4640s7242e
ar4910s5500ea
ar5410s0003e
ar5410s0003e
ar6130s0015e
ar6130s1001e
ar6230s1360e
ar8330s1760e
ar8330s1760ef
as0000z000201a 뜨겁거나 달아오른 물체를 취급할 때 피부와 눈에 입을 수 있는 상해 위험
as0000z000501a 엔진이 작동 중인 상태에서 급발진에 의한 사고 위험 시동 또는 구동 중인 엔진 근처에서 작업할 때 차량에 부딪히거나 열에 의한 상해 위험
as0000z001001a 리프터에서 차량이 미끄러지거나 틸팅 시 생명의 위험
as2000z000101a 뜨거운 냉각수 분출 시 입은 화상에 의한 피부와 안구의 상해 위험 냉각수의 음용으로 인한 중독 위험
as4250z000101a 브레이크액 음용으로 인한 중독 위험, 브레이크액이 피부 또는 눈에 닿아 발생하는 상해 위험
as4700z000101a 인화에 의한 폭발 위험, 연료의 흡입 및 음용에 의한 중독 위험, 연료의 피부 및 안구 접촉에 의한 상해 위험
bb0040p036201a 컴프레서 오일(사양 362.1)
ws0100p0091a