Maintenance service

AP00.20-A-0011B

Maintenance service

22.1.08

Completed 



Input condition 

not OK 

Operation

Position no..

Check by customer service adviser



Check vehicle for damage to paintwork, corrosion and accident damage



Oil service

Engine:



Oil and filter change

AP18.00-D-0101A



Replace fuel filter

Engine 611 without code KL5 Fuel filter with water separator

AP47.20-D-0780D

Engine 611 with code KL5 Fuel filter with water separator

AP47.20-D-0780E



Fuel prefilter - replace filter element

Engine 611 with code KL0 Fuel pump with water separator

AP47.20-A-0787A

Engine 611 with code K46 Fuel prefilter with water separator

AP47.20-A-0783B

Passenger compartment



Reset ASSYST maintenance computer

with code JW6 Service processor (ASSYST)

 Upon completion of the maintenance operations.

AP00.20-D-0040A

Maintenance service

Engine:



Oil and filter change

AP18.00-D-0101A



Replace fuel filter

Engine 611 without code KL5 Fuel filter with water separator

AP47.20-D-0780D

Engine 611 with KL5 Fuel filter with water separator

AP47.20-D-0780E



Fuel prefilter - replace filter element

Engine 611 with code KL0 Fuel pump with water separator

AP47.20-A-0787A

Engine 611 with code K46 Fuel prefilter with water separator

AP47.20-A-0783B



Air filter with service indicator:

Check air filter element for fouling; replace as per findings



with code J64 Maintenance indicator for dry air cleaner

Replace air filter element

- subject to separate repair order.

 Replace the air filter element after

3 years at the latest.

Note installation date!

Paper element replaced  Yes  No

AP09.10-D-0951A



Check poly-V belt for wear and damage



only with code HH6 Air conditioning, roof equipment or code HK1 Regulated air conditioning, roof equipment

AP13.22-D-1351A



Replace spark plugs

Engine 111

AP15.10-D-1580A

Check, correct fluid level.
In the event of fluid loss, determine cause and rectify

- subject to separate repair order.



Power steering



AP46.00-D-4611A



Check engine cooling system
corrosion protection/antifreeze, correct if necessary



______°C

Correct anticorrosion/antifreeze

- subject to separate repair order.

AP20.00-D-2010A



Hydraulic Brake System



AP42.50-D-4210A



Battery



AP54.10-D-5410A



Windshield washer system



AP82.35-D-8210A

Function test



Check service and parking brake





Brake testing on test stand



Enter braking values in N:

Left Right

Front

Rear

Parking brake

AP42.00-D-4290A



Signaling system, indicator lamps



AP54.00-D-5451A



Headlamps, exterior lamps



AP82.10-D-8251A



Windshield wipers, windshield washer system



AP82.30-D-8252A

Check for leaks and condition
Pay attention to chafing points and line routing!



All major assemblies:
engine, transmission, front axle, transfer case, rear axle, steering, power steering pump



AP00.20-D-0050A



All lines and hoses, sensor cables



AP00.20-D-0051A



Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator



AP00.20-D-0052A

Chassis and body



Rubber auxiliary springs: visual inspection



AP32.00-D-3250A



Tire inflation pressure:
Correct including spare tire



AP40.15-D-4060A



Check brake lining thickness

Type 690 

AP42.10-D-4253A

Type 903.6 

Type 904.6 

AP42.10-D-4253C



Checking condition of steering mechanism



AP46.00-D-4650A



Replace dust filter for heating/air conditioning

with code H06 Air conditioning, code H81 Ventilation system with filter, code H25 Automatic heater control or code HH9 Regulated air conditioning

AP83.00-D-8381A

Air conditioning, roof equipment



Air conditioning system - check refrigerant level



Model 690.63/64, 903.66/67, 904.663 with

code HH6 Air conditioning, roof equipment

Model 904.66 with code HK1 Regulated air conditioning, roof equipment

Correct refrigerant level

- subject to separate repair order.

AP83.30-A-8312A



Clean air conditioning air filter; replace as per findings



Model 690.63/64, 903.66/67, 904.663 with

code HH6 Air conditioning, roof equipment

AP83.00-A-8330A



Model 904.66 with code HK1 Regulated air conditioning, roof equipment

AP83.00-A-8330B



Air conditioning system - clean condenser



Model 690.63/64, 903.66/67, 904.663 with

code HH6 Air conditioning, roof equipment

Model 904.66 with code HK1 Regulated air conditioning, roof equipment

AP83.00-A-8335A



Air conditioning system - function check



Model 690.63/64, 903.66/67, 904.663 with

code HH6 Air conditioning, roof equipment

Model 904.66 with code HK1 Regulated air conditioning, roof equipment

AP83.00-A-8352A

maintenance indicator



Reset ASSYST maintenance computer

with code JW6 Service processor (ASSYST)

 Upon completion of the maintenance operations.

AP00.20-D-0040A

Additional operations at every

2nd maintenance service

Transmission



Oil change

Transmission 711.605/620

AP26.00-D-2601A

Rear axle



Oil change

Rear axle 741.411

Rear axle 741.130/408/409

AP35.00-D-3501A

Engine:



Check poly-V belt for wear and damage



AP13.22-D-1351A

Maintenance operations every

2 years

Hydraulic Brake System



Replace brake fluid

AP42.50-D-4280A

Maintenance operations every

3 years

Engine:



Air filter without maintenance indicator:

Replace air filter element

 Replace the air filter element after

3 years at the latest.

Note installation date!

AP09.10-D-0980A



Replace coolant

 Pay attention to coolant composition!

AP20.00-D-2080A

Maintenance work every 10 years/300,000 km

Transmission



Oil change

Transmission 716.643 (Sprintshift transmission)

AP26.00-D-2601B