ar2030s4950ev

Remove/install expansion reservoir

種別 ar · トピック 20.30 · バージョン 0200 · 2020-06-26

適用: Engine 780.994 in model 639.603/703 with code MA0 (E-CELL 60 kW) Electric motor cooling circuit expansion reservoir

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位置付け

機能グループ 1 エンジン › 20 エンジン冷却 › 20.30 クーラント・エクスパンション・タンク / リザーブ・タンク — シリーズ 639(モデル 603, 703)

EinPAS 15 エンジン › 15.25 エンジン冷却システム › 15.25.32 クーラントリザーバ — シリーズ 639(モデル 603, 703)

エンジン/トランスミッションにも適用: 780 994

AR20.30-S-4950EV

Remove/install expansion reservoir

29.05.2020

Engine

780.994 in model 639.603/703

with code MA0 (E-CELL 60 kW)

Electric motor cooling circuit expansion reservoir

Modification notes

28.05.2020

Work procedure revised.

The whole document

Remove/install expansion reservoir

S20.30-4505-09

Shown on model 639.603 ## up to 754075

1

Coolant expansion reservoir

5

Coolant hose

10

Clip

2

Bracket

6

Coolant hose

11

Cap

3

Electrical connector

8

Clip

S41

Fill level switch, coolant

4

Clip

9

Coolant hose

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on coolant level

AH20.00-N-1142-01EV

Remove/install

1

Open hood and secure against falling down.

Installation: Only close the engine hood after the leak test.

2

Perform power disconnect of high-voltage on-board electrical system.

AR54.10-S-1160EV

Installation: Only commission high-voltage on-board electrical system after leak test.

3

Carefully turn cap (11) at coolant expansion reservoir (1) by half a turn counterclockwise, release overpressure and remove cap (11).

4

Clamp off coolant hoses (5, 6, 9) with clamps.

Clamp

*000589543700

5

Suction off coolant from coolant expansion reservoir (1).

Service Information: Coolant

SI20.00-S-0001B

Installation: Correct coolant level in coolant expansion reservoir (1).

Engine 780.994 in model 639.603/703Cooling circuit for electric motor

*BF20.00-N-1001-02A

Hand pump

*210589007100

6

Release clamps (4, 8, 10) at respective coolant hoses (5, 6, 9).

Installation: Check clamps (4, 8, 10) for damage.

Hose clamp pliers

*454589003700

If damage is present:

Replace affected clamps (4, 8, 10).

7

Remove coolant hoses (5, 6, 9) at coolant expansion reservoir (1).

Collect escaping coolant using suitable vessel.

8

Release catch hooks at bracket (2), tilt coolant expansion reservoir (1) forwards and guide out of guide at bracket (2).

9

Disconnect electrical connector (3) at coolant level switch (S41).

10

Turn coolant level switch (S41) in direction of arrow and remove from coolant expansion reservoir (1).

When replacing coolant expansion reservoir (1).

11

Install in the reverse order.

12

Check engine cooling system for leak tightness.

AR20.00-S-1010EV

13

Bring vehicle to operating temperature during a test drive.

14

Check coolant level at coolant expansion reservoir (1).

If coolant level incorrect

Correct coolant level.

Service Information: Coolant

SI20.00-S-0001B

Cooling system

Number

Designation

Engine 780.994 in model 639.603 ## up to 754075, 639.703 ## up to 717332
with code MA0 (E-CELL 60 kW)

Engine 780.994 in model 639.603 ## as of 754076, 639.703 ## as of 717333
with code MA0 (E-CELL 60 kW)

BF20.00-N-1001-02A

Cooling circuit for electric motor

Total filling capacity

Liter

5,0

8,5

Filling capacity of anticorrosion or antifreeze agent down to ­37 °C

Liter

2,5

4,25

Filling capacity of anticorrosion or antifreeze agent down to -45 °C

Liter

3,5

4,75

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Sheet

-

BB00.40-P-0325-06A

Sheet

-

BB00.40-P-0326-06A

Remove/install expansion reservoir
Remove/install expansion reservoir
Remove/install expansion reservoir

210 589 00 71 00

Hand pump

454 589 00 37 00

Hose clamp pliers

000 589 54 37 00

Clamp

参照文書