B29.10-0028-09
B29.10-0031-09
1 | Pedal fixing bracket | 17 | Support shaft | |
1.1 | Hole | 18 | Sliding fork | |
2 | Clutch pedal | 19 | Auxiliary spring | |
3 | Elastic ring | 19.1 | Pedal return spring | |
4 | Pivot shaft | 20 | Spring plate | |
5 | Washers | 21 | Adjusting nut | |
6 | Pivot shaft | 22 | Center shaft of the clutch pedal | |
7 | Actuation rod of the hydraulic master cylinder | 22.1 | Threaded part of the center rod | |
7.1 | Threaded part of the rod | 22.2 | Central shaft ball joint | |
7.2 | Adjusting nut | 23 | Pedal switch | |
7.3 | Ball-and-socket joint | 24 | Hydraulic sender cylinder | |
8 | Spacing washer | 25 | Fastening screws | |
9 | Elastic ring | 26 | Protection hood | |
10 | Fastening bolt | |||
11 | Guide sleeve | A | Auxiliary pedal spring length (set to the appropriate dimension) | |
12 | Spacer ring | B | Clutch pedal stroke measured on a 360 mm radius from the center of the articulation center shaft | |
13 | Self-locking nut | C | Adjusting measurement of the pedal stop bolt | |
14 | Support lining | D | Reference measurement for regulation of the hydraulic transmitter cylinder drive shaft (mounted) | |
15 | Bolt with stopper | E | Length of the actuation rod adjusted for assembly (basic measurement for assembly) | |
15.1 | Adjusting nut | F | Clearance between the actuation rod and the hydraulic master cylinder piston | |
16 | Stopper |
| Remove | ||
1 | Place vehicle on a flat and leveled place and shim rear wheels to avoid it from moving accidentally | ||
2 | Disconnect the negative battery cable or turn off the main switch | ||
3 | Remove steering column cover to allow easy access to pedals | ||
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
4 | Protect the cab lower part against brake fluid sparkling | | |
5 | Empty the clutch actuation system fluid | ||
Use adequate bleeding equipment. | |||
6 | Disconnect the pipe at the outlet and inlet of the hydraulic transmitter cylinder (24) | Hold the empty pipe and without fluid under the dashboard. Release the inlet pipe of the brake fluid in the transmitter cylinder. Cover the end of the pipe with a small plug to prevent brake fluid spills. | |
Handle brake fluid reservoir with care. | |||
7 | Remove the collar bolts fastening the bracket (1) on the main bracket of the steering in the holes (1.1) | ||
8 | Remove the complete clutch pedal assembly carefully | Pedal assembly will come out with installed bracket and sender cylinder. | |
| Disassemble | ||
9 | Secure the assembly on an appropriate base by the bracket (1) | ||
10 | Remove the two collar bolts (25) and remove from the bracket, the hydraulic master cylinder (24) | ||
11 | At the top, remove the spring ring (9), the spacer washer (8), the joint shaft (6) and remove the drive shaft assembly (7) of the hydraulic transmitter cylinder | ||
12 | Remove the actuation rod protection boot (26) | ||
13 | Release the nut (21) on the shaft (22) until fully release of the auxiliary spring (19) and remove sliding fork (18) from the support shaft (17) | Should it be necessary, remove the auxiliary spring support shaft (17) from the bracket (1). | |
14 | Remove the auxiliary spring (19) and the spring plate (20) | ||
15 | Remove the flange bolt (13), the distance ring (12), the guide bushing (11), the bolt (10) and the spring center rod (22) | ||
16 | Remove the spring rings (3) on both sides, remove the joint shafts (4) and spacer washers (5), remove the return spring (19.1) | ||
17 | Remove the pedal (2) | ||
18 | Remove the foot pad (14) from the pedal | ||
19 | Loosen the flange bolt (15.1) and remove the stop with the integrated bolt (15) from the support | ||
| Clean | ||
20 | Clean all the components | ||
| Check | ||
21 | Examine all components that can justify wear or deformation, especially the ball joints of the shafts (7, 22) and replace whatever required | Assembly: Spring rings (3) and (9), spacing or spacer washers (5) and (8), pedal foot support fixture (14). Pedal limiting stopper (15). Replace the protection guard (26). The auxiliary spring (19) and return spring (19.1) in case of insufficient pressure. | |
| Assemble | ||
22 | Place the pedal (2) on the support, install the new return spring (19.1), the lubricated joint shaft (4), the separating washers (5) and the new spring rings (3) on both sides | Install a new foot support (14) on the pedal (2). | |
23 | Prepare the actuation rod (7) for assembly | If necessary, adjust the length "E" or "D" and lubricate the ball joint (7.3) indicated by arrows. | |
.Measurement D of the actuation rod | |||
.Actuation rod length E | |||
24 | On the pedal install the drive shaft assembly (7), the lubricated joint shaft (6), the spacer washer (8) and the new spring ring(9) | Install the new protection guard (26). | |
25 | Install on the bracket (1) the hydraulic master cylinder (24) place the two flange bolts (25) and tighten them | Tighten the bolts in stages. | |
.Bolts attaching the hydraulic clutch master cylinder. | |||
26 | Adjusting the rod clearance: Hold the rod with a fixed wrench, loosen the nut (7.2) on the thread (7.1) and turn the rod (7) by hand until you feel the stop, then lightly return the rod and fasten it with the nut (7.2) | The hydraulic transmitter cylinder has a piston return spring and, even in cases of no pressure, it is possible to previously set up the clearance "F" of the shaft. | |
The final adjustment will be made after bleeding the hydraulic clutch actuation system | |||
.Clearance F between actuation rod and the emitter cylinder piston, adjusted. | |||
27 | Screw the nut (15.1) to the new limiting stopper (15). Install limiting stopper on the support and adjust dimension "C", tighten the nut (15.1) to the specified torque | The rubber stop will have to be clean. | |
Measurement “C” of the stop. | |||
.Self-locking flange nut of the clutch pedal. | |||
.Height C of the stop bolt | |||
28 | Prepare the drive rod (22) for mounting | ||
29 | Install on the center shaft of the auxiliary spring(22) | Lightly lubricate the parts: The nut (21) on the threaded part (22.1) of the rod, the spring retainer (20), the new auxiliary spring (19) and the sliding fork (18). | |
30 | Install the full rod supported with sliding fork (18) on support shaft (17) and install on the pedal (2) the joint jib bushing (11), the spacer ring (12) and tighten the self-locking flange nut (13) | ||
31 | With the assembled rod, tighten the nut (21) until the auxiliary spring (19) reaches measurement “A” | .Length A of the auxiliary spring | |
| Install | ||
32 | Assemble the complete clutch pedal assembly with the bracket (1) on the main bracket and fasten it with the flange bolts indicated on the holes (1.1) | .Flange bolts, attaching the clutch pedal support to the main bracket. | |
33 | Connect the brake fluid supply pipe on the hydraulic master cylinder and install the fastening clamp | ||
34 | Connect the master cylinder outlet pipe and tighten it normally | ||
35 | Connect the electric wires on the clutch pedal switch (23) | ||
36 | Fill clutch actuator system with brake fluid and bleed the system | ||
Use adequate bleeding equipment. | |||
37 | Confirm the adjustment of the drive shaft (7) on the transmitter cylinder | Clearance “F” between rod and piston. | |
.Clearance F between actuation rod and the emitter cylinder piston, adjusted. | |||
38 | Adjust clutch pedal | Adjust clutch pedal | |
39 | Install steering column cover to allow easy access to pedals | ||
40 | Verify if everything is in place, connect negative battery cable or turn on main switch | ||
41 | Charge pneumatic system and perform a test run |
Documenti citati
- ar2520b0070e
- ar2910b0090c
- ar4610b7300a
- ar5410b0003ta
- as4250z000101a Pericolo di avvelenamento in caso di ingestione di liquido freni Pericolo di lesioni in caso di contatto della cute e degli occhi con il liquido freni