Remove/install radiator

AR20.20-P-3865AB

Remove/install radiator

2.2.09

 

Remove/install

1

Remove lower engine compartment paneling

AR61.20-P-1105M

 Danger!

Risk of injury to skin and eyes due to scalding caused by contact with hot coolant spray

Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C.

Open cap slowly and release the pressure.

Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A



Notes on coolant

AH20.00-N-2080-01A

2

Drain coolant at radiator (1)

 Open radiator drain plug (3).

All engines except engine 113.991

AR20.00-P-1142HA

Engine 113.991

AR20.00-P-1142RVK



*BF20.00-P-1001-02K

3

Disconnect automatic oil lines at connection (5, 6) at radiator (1)

 Seal off oil lines.



*129589009100



*BA20.20-P-1003-01A



*BA20.20-P-1001-01A

4

Disconnect coolant line (radiator-thermostat housing) (2) at radiator (1)

5

Disconnect connection of coolant line (radiator-coolant pump) (7), connection of coolant line (radiator-expansion reservoir) (10) at radiator (1)

6

Remove fan shroud (9)

AR20.40-P-6800AB

7

Detach condenser at nuts (8) at radiator

 Detach AC line at radiator (arrow).

8

Detach bracket of radiator (4).

9

Take out radiator (1)

 Installation: the studs on the radiator must be located at the bottom in the rubber mounts on the crossmember.

10

Install in the reverse order

11

Pour in coolant

All engines except engine 113.991

AR20.00-P-1142HA

Engine 113.991

AR20.00-P-1142RVK



*BF20.00-P-1001-02K

Danger!

Risk of accident due to vehicle starting off when engine is running

Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Check oil level in automatic transmission, correct if necessary

AR27.00-P-0100AC

13

Inspect cooling system for leaks

All engines except engine 113.991

AR20.00-P-1010HA

Engine 113.991

AR20.00-P-1010RVK

Number

Designation

Engine
112 except
112.942/970,
engine
113.940/941/
943/944/945/
946/948/960/
961/962/963/
966/967/968/
969/980/982/
984/986/992/
993/995

Engine 113.987/
988/990/
991

BA20.20-P-1001-01A

Union nut, automatic transmission oil line to radiator

Nm

20

18

BA20.20-P-1003-01A

Banjo bolt

M121.5

Nm

30

30

Number

Designation

Engine 112.922/944/972
in model 220

Engine
112.975
in model 220

Engine 113.941/960
in model 220

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liters

10.5

10.4

11.5

Capacity of anticorrosion/antifreeze agent down to -37°C

Liters

5.0

5.2

5.75

Filling capacity of anticorrosion/ antifreeze down to -45°C

Liters

5.5

5.7

6.25

Specifications for Operating Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0310-01A

BB00.40-P-0325-00A

Number

Designation

Engine
113.948/966
in model 220

Engine
113.960/
986
in model 215

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liters

11.6

11.5

Capacity of anticorrosion/antifreeze agent down to -37°C

Liters

5.8

5.75

Filling capacity of anticorrosion/ antifreeze down to -45°C

Liters

6.4

6.25

Specifications for Operating Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Number

Designation

Engine
113.991
in model 215

Engine
113.986/991
in Model 220

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liters

14.5

13.5

Capacity of anticorrosion/antifreeze agent down to -37°C

Liters

7.3

6.8

Filling capacity of anticorrosion/ antifreeze down to -45°C

Liters

8

7.4

Specifications for Operating Fluids

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A